Aluminum Oxide Improves Tungsten Trioxide SCR Denitration Catalyst Activity

The carrier has a significant impact on the property of SCR denitration catalyst. Currently, alumina, silica, zeolite, etc. are the most commonly used catalyst carriers, titanium dioxide has been greatly concerned because of its strong acidity. However, single vector is difficult to meet all the needs of modern industry, therefore, people began to study the composite carriers to set the advantages of both in one, also, it is expected that new property will be found by the interaction of two carriers.
 
Tungsten trioxide, vanadium pentoxide and other active components loaded in titanium dioxide-aluminum oxide can effectively improve the activity and selectivity of the SCR denitration catalyst.Titanium dioxide-aluminum oxide composite carrier can be prepared by different methods, like impregnation, grafting, adsorption and other method, also different methods will have greatly effect on titanium dioxide desperate on aluminum oxide.
 
The introduction of tungsten trioxide can effectively improve the activity of vanadium system SCR denitration catalyst and also enhance its hydrothermal stability. Further more, the catalyst powder will have bigger specific surface area when using nanotechnology, thus to greatly enhance the activity of the catalyst, making the catalyst has a stronger catalytic reduction.
 
Experimental studies have proved that with the increasing of aluminum content, the vanadium pentoxide-tungsten trioxide/titania-based SCR denitration catalyst reactivity will gradually increasing. This indicates that the synergy of titanium oxide and aluminum trioxide can enhance the activity of catalyst. Especially, when the aluminum content is 10% and at the temperature of 380 °C, the denitration catalyst has a high activity which is reach to 98.6%, significantly higher than single titania-supported catalysts. Thus to conclusion that aluminum oxide improves tungsten trioxide SCR denitration catalyst activity.

 

CsxWO3 Influence on NIR Shielding Property

Near-infrared(NIR, IR-A DIN), is defined by the water absorption, and commonly used in fiber optic telecommunication because of low attenuation losses in the SiO2 glass (silica) medium. Image intensifiers are sensitive to this area of the spectrum. Examples include night vision devices such as night vision goggles.

Recently, shielding not only ultraviolet rays but also infrared rays has been attracted attentions in terms of saving resource and energy and creating comfortable life space. Cs doped tungsten bronze (CsxWO3) which has suitable amounts of free electrons in crystal is one of the candidate materials of inorganic infrared rays shielding materials, since it can shield ultraviolet and infrared rays by interband transition and plasma oscillation of free electrons, respectively. Nanoparticles of CsxWO3 particles were synthesized by solvothermal reaction of WCl6 and CsOH・H2O in ethanol and ethanol aqueous solutions at 200 ℃ for 12-47 h. After that, CsxWO3 particles were heated in 500 ml/min NH3 gas flow at 400 ℃ for 1 h. Sheet-like and rod-like nanopartricles of CsxWO3 were synthesized in ethanol and 42.9 vol% ethanol aqueous solution at 200 ℃, respectively. The samples formed in 42.9 vol% ehanol aqueous showed higer crystallinity but lower Cs/W atomic ratio than those in ethanol. Sheet-like particles showed higher visible light transparency, while rod-like particles showed more excellent infrared shielding properties, indicating that rod-like particles were more suitable for shielding infrared rays. Moreover, the visible light transparency and infrared shielding properties could be improved by improving the dispersion state of the particles by agitating with ZrO2 beads. The electric conductivity of the pressed pellet of rod-like particles could be increased by heating in NH3 gas atmosphere at 400 ℃.

 

Cs(x)WO3/ZnO Nanocomposite as Smart Coating

Zinc oxide is an inorganic compound with the formula ZnO. ZnO is a white powder that is insoluble in water, and it is widely used as an additive in numerous materials and products including rubbers, plastics, ceramics, glass, cement, lubricants, paints, ointments, adhesives, sealants, pigments, foods, batteries, ferrites, fire retardants, and first-aid tapes. It occurs naturally as the mineral zincite, but most zinc oxide is produced synthetically.
 
ZnO is a wide-bandgap semiconductor of the II-VI semiconductor group. The native doping of the semiconductor due to oxygen vacancies or zinc interstitials is n-type. This semiconductor has several favorable properties, including good transparency, high electron mobility, wide bandgap, and strong room-temperature luminescence. Those properties are used in emerging applications for transparent electrodes in liquid crystal displays, in energy-saving or heat-protecting windows, and in electronics as thin-film transistors and light-emitting diodes.

A novel CsxWO3/ZnO smart coating was proposed to achieve multiple functions, such as heat insulation, photodecomposition of toxic NO gas, blocking of harmful UV light, etc. In this composite coating, CsxWO3 nanorods were used as a NIR and UV light shielding material while ZnO nanoparticles were utilized as a photocatalyst and a material to enhance visible light transmittance and block UV light. When the mass ratio of CsxWO3/ZnO was 1, the composite coating possessed a very good visible light transmittance of over 80% and an excellent UV-shielding ability. This novel coating showed heat insulation that is superior to the ITO coating and photocatalytic decontamination of NO gas that is superior to the standard TiO2 (P25). The proposed CsxWO3/ZnO smart coating is a promising material not only for energy saving but also for environmental cleanup.

CsxWO3

 

CsxWO3 Nanoparticles Content Effect

As for the Cs-doped WO3, the superconductivity of CsxWO3 prepared by reported that CsxWO3 with 0.3 ≥ x ≥ 0.19 was a 3D superconductor, a transition from a metal to an insulator occurs at x < 0.19, and a 2D superconductor was formed at x=0.05. In addition to, the hexagonal tungsten bronze phase of Cs0.33WO3 was regarded as being highly attractive in solar filter applications because of its strong absorption in the NIR wavelengths.
 
The traditional methods for preparing the hexagonal tungsten bronze CsxWO3 usually require high temperature and harsh reaction conditions, such as heating mixtures of WO3 with K, Rb or Cs salts in reducing atmospheres at 1000 ℃. Recently, morphology and phase control of particles by soft chemical synthesis methods have attracted wide interest in the synthesis of many oxides such as ZnO, WO3, etc. It has been acknowledged that the microstructure and morphology of particles play an important role in its properties. Up to now, synthesizing pure WO3 with different morphologies and properties has been widely reported. However, there is limited work reported on the synthesis and characterization of CsxWO3 with controlled morphology by solvothermal reaction. Furthermore, the effects of ammonia annealing on the heat-shielding properties of CsxWO3 have not been reported.
 
CsxWO3

Tungsten Bronzes Near Infrared Cut-Off Characteristics

The various nanoparticles have been investigating the continuous and new methods to reduce solar heat as it ensures a potentially low-cost and high-productivity solution. Not only does it needs high transmittance of ultraviolet radiation but also achieves complete shielding of infrared solar radiation can be used for solar control windows. In the other word, an effective IR absorbent should have high absorbance as well as a broad working wavelength. A well known the kinds of materials to realize the purpose is the nanoparticles of transparent oxide conductors with heat-ray cut-off effect such as tin doped indium oxide (ITO) and antimony doped tin oxide (ATO). They also are well known to provide highly transparent solar filters to absorb heat-ray by the effect of the plasma vibration of the free electrons, as typically observed in gold and silver nanoparticle solution. However, ITO can only shield the IR wavelength ranges longer than 1500 nm as well as indium is an expensive metal resource. In recent years, for practical application, tungsten bronzes actively have been investigating due to their interesting electro-optics, photochromic, electrochromic, and superconducting properties. Tungsten trioxide (WO3) has a wide band gap of 2.6-2.8 eV5 and is transparent in the visible and NIR ranges. A metallic conductivity and a strong NIR wavelength absorption can be induced when free electrons are introduced into crystals by either decreasing the oxygen content or by adding ternary elements. The oxygen deficiency in tungsten oxides leads to a complex-ordered structure known as the Magneli structure, while the ternary addition of the positive ions leads to the tungsten bronze structure. In other words, tungsten bronzes MxWO3 with doping small ions such as H+, Ag+, Li+, Na+, K+ and Cs+ into WO3 have better optical and electrical properties. It has been reported that the tungsten bronzes with the hexagonal phase are of particular interest in the application of electrochromic devices owing to the relatively high diffusion coefficients of hydrogen ions and metal ions compared with those of the orthorhombic phase and pure WO3.

CsxWO3

Tungsten Carbide Staggered-edge End Mill (2/2)

Generally, due to the cutting force of down milling, the workpiece is pressed against the table so that it is a priority, unless there is a thread gap or other problems considering up milling. Based on this theory, the relevant researchers have proposed the idea of tungsten carbide staggered-edge end mill. Compared with conventional D-edge end mills, tungsten carbide staggered-edge end mill has D-proximal portion, near the handle L-interleaved design, which the original design concept is intended to apply to new carbon fiber composite material. The specific design schematic diagram shown as follow:

tungsten carbide staggered-edge end mill

From the schematic above we can clearly see that tungsten carbide staggered-edge end mill has two parts, the workpiece processed should be in the middle area between the two cutting edges. Due to the cutting edge is used in the proximal portion of the edge right-handed, left-handed edge near the handle of the staggered design, the lower section of the right-handed cutting edge of the lower surface of the workpiece can be milled, while at the same time under the surface but also by the upward the cutting force; on the contrary, the upper surface of the upper left-hand cutting edge end mill for milling a workpiece and produces its downward cutting force.

In the overall cutting process, the mill closely pressed against the workpiece and feed, so the fiber layer top and bottom surfaces of the material are more likely to be cut off, which effectively avoid the workpiece upper and lower surfaces tears, burrs and other processing defects. In addition, Since the upper and lower surfaces of the workpiece by the cutting force component perpendicular to the contrary, the axial force is reduced and the overall direction of the cutting force is moderate, toward the inside of the workpiece, which is conducive to smoothly throughout the cutting process, but also inhibit stratified of the inner portion of the workpiece. It is possible to improve processing quality carbon fiber composite material to a certain extent. The milling test shows that under the same cutting conditions, grain wear is the main pattern of tungsten carbide staggered-edge end mill. And compared with conventional tungsten carbide end mills, it has better wear resistance and service life.

Tungsten Carbide Staggered-edge End Mill (1/2)

Tungsten carbide staggered-edge end mill is usually composed of tungsten carbide (WC) + cobalt (Co) and other additives by compacting and sintering. Tungsten carbide mills has broad scope of application, such as CNC machining, engraving and some ordinary milling machining for hard material with simple shape of heat-treated material. According to the shape of edge, it can be specifically divided into integrated tungsten carbide mills, tungsten carbide cylindrical mills, tungsten carbide facing mills, tungsten carbide shank-groove mills, tungsten carbide helical mills, tungsten carbide staggered-edge end mills, tungsten carbide side cutter, tungsten carbide end mills, tungsten carbide saw blade mills, tungsten carbide angled mills and so on.

Generally, tungsten carbide staggered-edge end mill used for stepped surface machining grooves and other parts. The edge located in the circle and surface, which can not be fed in the axial direction only when the legislation is available on the cutter and the axial center of the edge through the end of the feed. This makes the milling edge design focus shifted to how to reduce the axial thrust generated by the tool in the cutting process in case of restraining layer, tear and burrs. Viewed from the direction of feeding and rotating of tungsten carbide mills for the workpiece, it mainly includes two kinds, one is up milling, the other is down milling. The so-called up milling means that the feed direction of the rotational direction of the cutter and cutting the same at the beginning of the milling cutter on the workpiece until the last; while the opposite direction of feed milling cutter rotation and the cutting, before beginning the milling cutter must be some slippage on the workpiece, cutting thickness from scratch when cutting until the end of the maximum thickness.

Factors Affect Tungsten Trioxide SCR Denitration Catalyst Activity

SCR denitration catalyst has many forms, there are metal oxides, carbon-based catalyst, precious metals ect. according to their active ingredients. zeolite ion exchange,  and carbon-titanium composite oxide. Most of coal-fired power plants are using the catalysts based on metal oxides, such as tungsten trioxide; carbon-based catalyst used for flue gas desulfurization and denitrification simultaneously has been developed. The shapes of plate and honeycomb catalysts are commonly used in coal-fired power plant technology.
 
The activity of tungsten trioxide SCR denitration catalyst can be affected by many factors, wherein the reaction temperature, active ingredient and ammonia injected amount have the greater impact.Tungsten trioxide SCR denitration catalyst has the highest activity at 250~450°C which is the common temperature set in denitration reaction, particularly the 350~400°C is preferred. When temperature is out of this range, the catalyst performance will be reduced. Especially when using in high-temperature region, the catalyst will partly or entirely deactivation since the surface of catalyst sintered because of the extortionate temperature, thus resulting in the catalyst’s life shortened. However, as denitration equipments applying in more fields, tungsten trioxide SCR denitration catalyst is supposed to have a wider temperature range.
 
Tungsten trioxide SCR denitration catalyst with various applications and best properties can be manufactured by selecting the appropriate active metal components. The amount of metal oxides are based on the set up ability of denitration equipments, the more active ingredients, the higher activity the denitration catalyst will have.
 
Ammonia, as a reducing agent, the amount of it is almost equal to NOx in the exhaust gas. Increasing the amount of ammonia can improve the activity of tungsten trioxide SCR denitration catalyst, however, the initiative will also cause the serious problems of ammonia leak increasing. So, when deciding the concentration of ammonia and catalyst, the impact of denitration unit must be considered.

 

Preparing Tungsten Trioxide Contained Denitration Catalyst Active Mother Liquor

power plant denitration systemCurrently, dust removal, desulfurization and denitrification in the flue gas purification process are carried out separately, such as near zero emission technology route in thermal power plant is generally SCR denitration went on with electrostatic dust removal, which is called wet electrostatic precipitator. Nowadays, the most widely used SCR denitration catalysts are almost taking titanium dioxide, zeolites, activated carbon or alumina ceramic honeycomb as the carrier, and tungsten trioxide and vanadium pentoxide as the main active ingredients. SCR denitration catalyst is easy to poisoned to fail in activity. Therefore, how to extend the catalyst life, improve the efficiency of denitration equipment, reduce the overall investment in environmental protection is becoming an important topic. The method to produce denitration catalyst active mother liquor with titania-silica/tungsten trioxide was pointed out, the mother liquor can be applied in a ceramic tube filter to achieve the goal of integration denitrification and dust removal.
 
Preparation steps are as follows:
1.Dissolving ammonium metatungstate and ammonium metavanadate respectively in oxalic acid solution;
2.Adding the active titanium oxide, silicon powder into mixed solution which is obtained in step 1 with stirring to form a mixed solution;
3.Drying and calcining the mixed solution to generate titania-silica/tungsten trioxide powder; wherein the drying condition is at the temperature 100~130°C for 3~6 hours; calcination condition is at the temperature of 500~550°C for 4~6 hours;
4.Joining the mixed powder into oxalic acid solution containing ammonium metavanadate, and stirring uniform to form a mixed slurry;
5.Putting binder into the mixed slurry and stirring for 3~5 hours to form the denitration catalyst active mother liquor with titania-silica/tungsten trioxide.

 

Tungsten Trioxide Controls SCR Denitration Catalyst Deactivation

Boiler, furnace, etc., and other means which are using coal and oil and other fossil fuels causing a great burden to the environment. Waste gas treatment is an extremely important issue, particularly the combustion exhaust gas of coal and oil , which are universally used due to the cheap price. There is higher nitride content in coal and oil, but relatively low sulfur content. Under such circumstances, nitrogen oxide emissions has become a serious problem worldwide.
 
The most effective measures to control nitrogen oxide currently is SCR denitration technology, the usually practice is adding ammonia to the boiler flue gas, and SCR denitration catalyst will turn NOx into non-toxic nitrogen and water under the temperature of 300 ℃ to 400 ℃. The main active ingredient is vanadium pentoxide, also there are some other metal oxides which play their own role.
 
In general, the coal containing 2%~20% iron compounds, they will stay in the coal particles during combustion of coal, which will resulting in SCR denitration catalyst poisoning, and decreasing the catalytic activity. The introduction of tungsten trioxide plays the role of increasing the SCR denitration catalyst activity. And it is worth mentioning that, the smaller particle size of the tungsten trioxide, the stronger activity the catalyst has, which requires the less amount of tungsten trioxide, the preferably particle is 5μm or bellow. when the average particle diameter is more than 5μm, the needed amount of tungsten trioxide will be a lot, and the excess powder may stick to the heating surface, thus cause the decreasing of heat capacity and causing economic loss or equipment failure.

 

 

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