Cesium Tungsten Bronze Ultrafine Powder Preparation

Tungsten(VI) oxide, also known as tungsten trioxide or tungstic anhydride, WO3, is a chemical compound containing oxygenand the transition metal tungsten. It is obtained as an intermediate in the recovery of tungsten from its minerals. Tungsten ores are treated with alkalis to produce WO3. Further reaction with carbon or hydrogen gas reduces tungsten trioxide to the pure metal. Tungsten(VI) oxide occurs naturally in the form of hydrates, which include minerals: tungstite WO3•H2O, meymacite WO3•2H2O andhydrotungstite. These minerals are rare to very rare secondary tungsten minerals. Tungsten has a rich history dating back to its discovery during the 18th century.
 
WO3 has excellent performance in electrochromic, catalysis, gas sensing and other aspects, the composite oxides – tungsten bronze is a kind of metal oxides generally with deep metallic luster color, and usually a metal conductor or a metal semiconductor, the formula of tungsten bronze is AxWO3, but with the change of cation kind and the different number of moles (different value of a and x), the structure and color depth of the compounds may vary. Currently, the researches are more about potassium cesium  bronze tungsten and cesium tungsten bronze tungsten, because of the low resistance and excellent transmittance of visible and near-infrared shielding properties of cesium tungsten bronze tungsten, it’s widely used in the preparation of the conductive thin film used in a transparent glass partition thermal insulation coatings as agent.
 
The tungsten bronzes are a very interesting, but little appreciated, family of materials. They are not related to bronze, an alloy of copper and tin, except coloration. However, the structure of tungsten bronzes are similar to the high-temperature copper oxide superconductors. In fact, the tungsten bronzes were the first oxide superconductors and were the focus of extensive research 10-15 years ago. But by the early 1980s, most of this work had been set aside in favor of other pursuits.
 
cesium tungsten bronze powder
 
The tungsten bronzes are a group of compounds made up of tungsten trioxide, WO3, and an alkali metal, such as sodium (Na) , potassium (K), rubidium (Rb) , or cesium (Cs). The general chemical form is MxW03, where M=Na, K, Rb, or Cs, and O<x<l. The color of these compounds varies with composition, at x=0.93 the color is a bronzelike golden-yellow, hence the name; at x =0.32 the color is a blue-violet. For this reason tungsten bronzes are use as pigments in dyes allld paints.
The variation in composition also affects the structure of the compound. Imagine a ¢ube with a tungsten atom at each comer, an oxygen atom in the middle of each edge and an atom of an alkali metal in the center of the cube. However, in a tungsten bronze there is not an atom at the center of every cube. When x< 1, only a certain fraction of the cubes will contain an alkali atom. If x is large, close to 1, the structure of the crystal lattice will be cubic. As x decreases, and fewer of the cubes are filled, the structure changes. At about x<0.3, or with less than 30% of the cubes full, the structure becomes hexagonal, with atoms arranged in hexagonal plates.
 
The cubic arrangement described above with an atom in the center of a cube is typical for perovskites, a group of ceramic materials with a variety of interesting electrical properties. The high--temperature superconductors are among these. In the cubic phase, tungsten bronzes are metallic and conduct electricity. However,in the hexagonal phase, they become superconductors. William Moulton, at Florida State University in Tallahassee, has done a lot of work with potassium, rubidium and cesium tungsten bronze superconductors. Dr. Moulton points out that these differences in properties depending on the direction of measurement in the crystal. The temperature at which a material becomes superconducting, of about 6K.
 
There was many methods to prepare cesium tungsten bronze, for example, a cesium tungsten bronze powder preparation method, the use of tungstate tungsten source, Cs / W molar ratio of 1: (2.857 100), at 180 ~ 200 ° C reaction conditions 1 ~ 3 days. The method for preparing a long reaction period, low efficiency, is not conducive to industrial production.
 
The present invention is directed to the above-mentioned deficiencies in the prior art, there is provided a method for preparing save raw materials, short reaction period cesium tungsten bronze ultrafine powders.
 
A method for preparing a cesium tungsten bronze ultrafine powder, comprising the steps of: (1) in accordance with Cs / W molar ratio of 1: (1.5 to 2.8) was weighed cesium salt, a tungsten salt, a chelating agent and an alcohol reagent, under conditions of 170 ° C reaction 3h; mixture (2) in the step (1) was charged into a pressure vessel bomb reacted at 260 ~ 270 ° C reaction conditions 5 ~ 8h; (3) the step (2) a reaction product obtained by ethanol washing, centrifugation, at 80 ° C and dried in vacuo to give crystals of the condition of complete crane cesium powder.
 
On the basis of the above method, the present invention also can do the following improvements.
Further, the tungsten salt of the step (1) is ammonium tungstate, ammonium paratungstate or ammonium metatungstate; the cesium salt is cesium nitrate or cesium hydroxide;
With the above further aspect, the beneficial effect is that the tungsten salts used contain NH4 +, not only to provide a tungsten source, and ammonia at high temperatures generated by the reaction can be used as a reducing atmosphere to protect its color stability, the resulting cesium tungsten bronze powder is obtained.
 
cesium tungsten bronze powder

Tungsten Oxide Thin Film Electrode Cyclic Voltammetry

To study the cyclic voltammetry of tungsten oxide thin film electrode, use three-electrode system, sulfuric acid solucion as electrolyte, the property is observed by measuring light current. Below is cyclic voltammograms of WO3 thin film electrode being heat treatment under 450℃ under dark and 500W xenon light source (light strength 100Mw/cm2). We can see that under darkness the polarization current of electrode is small within the scanning range, it is far smaller than anode polarization current under light. Photoelectrochemical reaction under light has good reversibility. Within electric potential 0.35~1.2V(vs.Ag/AgCl), cathode Pt and anode WO3 thin film electrode reaction is as following:
Anode:2OH-+ h+ → O2 ↑+ 2H+
Cathode:2H+ + 2e- → H2
CV Curve

When exposed to light, if the applied bias is low, the Fermi level of WO3 is higher, electrolysis solution accepter is easier to trap photo electron near WO3 electrolyte interface of electrode, so the photo current of anode is weaker, even comes close to 0. With the increasing of bias, Fermi level of WO3 decreases as well, the accepter of electrolyte to trap the photo electron is getting harder which makes the photo electron largely spread to the electric substrate. When bias comes to a certain level, the extra electric filed enlarges the migration rate of photo electron, so photo current of anode strengthens with the shuffling of current.

Nanoporous Tungsten Oxide Electrode

Electrochemical oxidation preparing nanoporous tungsten oxide electrode:

1) Treating method for tungsten foil: Firstly cut it into 10mm x 15mm pieces, using waterproof abrasive to polish it, then clean it with acetone, isopropanol, methyl alcohol and deionized water ultrasound cleaning for 15min, blow it with nitrogen gas.
2) Use tungsten foil as anode, Pt foil of 10 x 15mm as counter electrode, put them into electrobath, the distance between two electrodes is 25mm. Then put electrobath in water bath of constant temperature, adjust the bath temperature to control the reaction temperature. The reacting area is 0.88cm2. Adding a certain amount of ready-prepared 1mol/L(NH42SO4 solution electrolyte with different concentration of NH4F.
3) Clean the ready-prepared WO3 nanoporous thin film with deionized water, blow-dry with nitrogen gas in the air and put them in muffle furnace, the heating rate is 5℃/min, cool it down to room temperature, then packed it to nanoporous tungsten oxide electrode by epoxy.

Electrochemical property:

1) Quantum conversion rate
Below is WO3 electrode of nanoporous structure and densification photoaction spectra. Electrolyte solution uses H2SO4 solution of 0.5mol/L(pH=0), electrode potential (vs.Ag/AgCl)is 1.2V, from the spectra we can see nanoporous electrode photoelectron conversion rate is 89.5% within 340nm of ultraviolet area, The conversion rate can reach 22.1% in the visible light area of 400nm. On the contraty, densification structure WO3 electrode conversion rate is only 19.2% and 2.4%, it is far away from nanoporous electrode conversion.

Photoaction Spectra

2) Photocurrent density spectra and photoconversion efficiency
Current density of semiconductor photo-anode reflects photocatalytic activity of electrode material. The photocurrent spectra of two different structure electrode is as following. In the dark, the current density of samples are weak; when electrode is exposed to light and with the increase of bias, the photocurrent density also increases. It means that nanoporous WO3 electrode has larger specific surface area, has stronger light absorption ability, it can get full contact with electrolyte and is easier to let photoelectron transport, so it has fine photoelectric property.

Photoconversion SpectraPhotocurrent Spectra

Tungsten Copper Throat Insert Used For Rocket

Tungsten copper throat insert fabricated by the infiltration process, which not only has high hardness, high density, high strength, high melting point, low coefficient of thermal expansion and excellent wear and corrosion resistance of W, but also has excellent ductility, thermal and electrical conductivity of Cu. What’s more, since there is a great difference in the melting point between W and Cu, at high temperature higher than the melting point of Cu, Cu will evaporate and take away the most of heat and the hard phase W left. So it ensures the stability of throat insert works, and tungsten copper is also known as sweating heat sink material.

Through related experiments the researchers found that coarse grain has better performance in thermal shock resistance and poor in ablation resistance, conversely. Rocket spray tube entrained within particles or liquid phase stream high burning rate will continue to scour throat insert, and this two-phase flow weakly oxidizing, such throat insert constantly ablated, which is a complex physical and chemical process covered by heat conduction, mass conduction, transmission capacity and chemical reactions. According to different ablation principles, it can be specifically divided into thermal ablation, melted ablation and mechanical erosion. When the surface temperature of tungsten copper throat insert is higher, melted copper was deposited on the inner surface, which will cause thermal effect and prevent heat transfer to the inside of the material.

In addition, when the gas temperature below the melting point of tungsten, tungsten skeleton does not melt, ablation occurs at this time of the melting of copper and tungsten substrate by gas particles (such as Al2O3) erosion produced by mechanical erosion. Currently, copper tungsten throat insert prepared have been able to successfully applied to 3600 ℃, 6.88MPa under thermal environment at this temperature above the melting point of W, tungsten skeleton is also possible to melt ablation. From the view point of throat insert structure, improving the roughness and prolonging the length of the straight section can remarkably improve the ablation resistance of throat insert. 

Tungsten Copper Throat Insert

Solid rocket motor spray tube by controlling the expansion of the combustion chamber exhaust gas generated energy is efficiently converted to kinetic energy, so as to provide the required power for the aircraft. Throat insert located in the larynx of the spray tube, which plays an important role in restricting the throat area expansion by ablations and the decreases of the thrust. Throat insert usually need to be heated from room temperature to more than 2000℃  and produces a great temperature gradient and thermal stress when the engine working, which is also the main reason for the cracks and failure of throat insert materials. Furthermore, such high-performance engine for rocket often uses metal powders (such as Al) as propellants combustion at high temperature of about 3000 ℃ high burning rate entrained flow of solid particles or liquid droplets (Al2O3) and scoured the throat insert intensely. It is difficult to ensure a stable aerodynamic shape even the fragmentation occurred if the throat insert has severe ablation, so it will has an bad effect on the thrust and efficiency of the engine.

With the application of throat insert becoming wider and wider, such as rocket boosters, long-range missiles, solid rocket engine and so on, and the more and more types of the metal additives, the materials properties for throat insert has been confronted with the higher requirements, which is also a key to the solid rocket technology developments. In general, throat insert materials used for solid rocket engine include refractory metal, graphite, carbon and carbon-based composite material, reinforced plastics and ceramic-based composite materials, etc. Among them, tungsten copper is one of the very suitable materials for throat insert fabricating. In addition, throat insert heat conduction can be divided into three steps: 1.Engine ignition instant impact heating; 2. Ablation when working steady; 3. The cooling process of flameout; wherein the thermal shock of throat insert often occurs at the moment of the ignition.

tungsten copper throat insert

 

Tungsten Oxide Thin Film Electrode Oxidation Glucose

Glucose exists in the nature by photosynthesis. Due to its abundant volume, low cost and reproducible, it is regarded as the main energy substrates to produce hydrogen. Glucose is the main waste of agriculture, food and paper-making industry, improper disposition will cause damage to environment. Recently many PEC systems produce hydrogen by glucose.

Tungsten oxide connect with electrocatalyst to produce hydrogen from glucose shows good photocatalytic activity, deposit electrocatalyst on the surface of photocatalyst can promote photocatalytic activity of semiconductor. Electrocatalyst deposited on the surface of semiconductor will form a layer of cover. By changing electron distribution in the system, the surface property of WO3 will be affected, so the photocatalytic activity is improved. Usually if Fermi level of WO3 is higher than the two combined material, electron will keep migrating from WO3 to depositing electrocatalyst. The shallow well potential Schottk energy barrier which can trap electron will form on the surface of metal and electrocatalyst. It provides effective trap potential for separating of photo electron and electron hole, it can resist the composite of photo electron and electron hole further, also the separating efficiency of charge carrier, thus to improve the quantum efficiency of photocatalyst.

Use FTO/WO3/Ni(OH)2 thin film electrode in reduction of glucose experiment. Through this experiment, we can find that exposure of WO3 thin film electrode without Ni(OH)2 barely have photoelectrocatalytic glucose effect. Depositing Ni(OH)2 on the surface of tungsten oxide thin film can enhance photoelectric effect. Below is the raman spectrum and ultraviolet visible light absorption curve comparison of FTO/WO3 thin film electrode and FTO/WO3/Ni(OH)2.

WO3 NiOH UV lightWO3 NiOH2 raman spectrum

 

Tungsten Oxide Thin Film Electrode Optical Property

Below is the ultraviolet visible light absorption spectrum of WO3 thin film under different temperatures. PH value of precursory sol is 2.8, PEG content is 50%, heat treatment time is 3h. From the spectra, light absorption range of samples is almost the same which is below 4710nm. With the increase of heat treatment temperature, light absorption rage of thin film wave length ranges from 300~450nm increases. This is because the crystalline degree of sample increases with temperature which results in the improvement of light absorption efficiency.

WO3 UV Aborption SpectraWO3 UV Absorption Spectrum

Below is the ultraviolet visible light absorption spectrum of sample with different adding amount of citric acid. Compared to the last graph, the absorption of all the samples is below 470nm, it is in accordance with WO3 theory band gap 2.7eV. With the increase of citric acid adding amount, light absorption of thin film increases within wave length 300~450nm, it is mainly because grain size and roughness increase on the surface of thin film. Nano crystalline scattering effect increases the spread distance of photon in film, it increases light absorption rate of thin film, it is benefit for light absorption efficiency.

WO3 Film UV Spectra

Composite WO3/CdS/W Photocatalyst

The meaning of compound semiconductor firstly lies in that the semiconductor particles with different energy band structure brings the possibility of narrow band-gap semiconductor sensitizing wide band-gap semiconductor nano-particles; secondly, in the quadratic element compound semiconductor, the energy difference between the two semiconductors making the photo-generated carriers injected into a energy level of the semiconductor particle from the another, thus to ensure the charge separation being effective and long-term; in addition, the excess charges which generated by  coordination of different metal ions and different charge properties also help the increasing of the semiconductors capture proton or electronic, and thus to enhance the photocatalytic activity.
 
WO3/CdS/W composite photocatalyst is a complex phase of semiconductors, after the researchers continued to explore the photocatalytic reaction mechanism, and discussed the relationship between the composition of the composite catalyst, use level, pH of test solution, illumination time and the removal rates of COD, color. Experimental results have shown that, when in the conditions of the mass ratio of the WO3/CdS/W composite photocatalyst that m (WO3) / m (CdS) / m (W) equals to 60: 39: 1, the pH value of test solution is 6.5, the shinning time of 10h, the removal rate of COD, color of printing and dyeing wastewater reaches the highest point.

WO3 and CdS
 
There are two forms of crystal of cadmium sulfide (CdS): α- formula presents in the form of lemon yellow powder; β- formula presents in the form of orange powder. High purity of CdS is a semiconductor with excellent property, which has a strong visible light photoelectric effect, and can be applied in the production like photoelectric cells, solar battery, light-sensitive resistors, photocatalyst ect.. Studies have shown that adding an appropriate amount of CdS into WO3 can improve the catalytic activity of the photocatalyst. That is because WO3 has the larger band gap of Eq = 2.8eV, and the CdS has the smaller band gap of is Eq = 2.12eV, the composite use of WO3 and CdS will substantially increasing the absorption rate of visible light.
 
At the same time, the use level of the reagent, pH value of test solution and illumination time also affect WO3/CdS/W the efficiency of photocatalyst:
1. With the increasing using level of reagent, the removing rate of COD, color increased; however, when it higher than a certain amount, the increase of the removal rate becomes very slow;
2. Under the premise of controlling the other variables being stable, the removal rate of COD, color increased with the increasing of pH value; however, when the pH value is higher than 6.5, the removal rate began to decline, and when the pH value equals to 6.5, its COD, color removal reaches the maximum, that we can see 6.5 is the optimal pH value;
3. Fix the amount of photocatalyst with the composition of m (WO3): m (CdS): m (W) equals to 60: 39: 1, the test solution pH value of 6.5, and just change the illumination time, then we can see that with the longer of the photocatalytic reaction time, the removal rate of COD, color increased gradually; but, when the reaction time is more than eight hours, the increasing rate of COD, color removal rate is becoming very slow; and when the reaction time reaches 10 hours, its COD, color removal rate reaches the highest value;
relationship between time and COD-color removal
Wherein the abscissa represents the reaction time (h); the ordinate represents the removal rate (%); a, b, c and d are respectively on behalf of color removal efficiency of photocatalytic reaction, COD removal efficiency of photocatalytic reaction; COD removal efficiency of the dark reaction; COD removal efficiency of the blank experiment.
 
4. Furthermore, through the contrast of the dark reaction (the same amount of photocatalyst, but stirring reaction in the absence of light), the blank experiment (without catalyst, and stirring reaction under the light) and the photocatalytic reaction, we can draw that, photocatalytic oxidation reaction will not be occurred in the situations of simply adding the photocatalyst (only add photocatalyst, but the light is absence) and illumination condition (only light, but no photocatalyst), then it can be concluded that the photocatalytic reaction occurs only under condition of exist simultaneously of photocatalyst and light.

 

As-Reduced Ammonium Tungsten Bronze Nanoparticles Preparation

Tungsten bronze compounds are an important class of inorganic compounds, such compounds of tungsten ions W6 +, W5 + and W4 + and other mixed valence state so that the overall charge balance compound. Rich crystal structure, the structure of the tunnel and this particular valence state to have excellent properties, such as electronic and ionic conductivity, superconductivity, optical properties, which in the secondary battery, electrical system color, and near-infrared absorption application of chemical sensors and other aspects of widespread research interest.
 
Currently, the synthesis of compounds of tungsten bronze Lei depends on the wet chemical method, a thermal reduction and thermal decomposition. Wet chemical synthesis of ammonium tungsten bronze is mainly starting material under reflux for several days in a reducing solvent, obtained by this method sample size is too large, usually between a few to tens of microns, and the preparation process for a long time , energy consumption. Thermal reduction sucked tungsten oxide, a tungsten metal powder and metal tungstates uniformly mixed in proper proportions, then heated in a vacuum or under an inert atmosphere, the reaction temperature is usually about 1000 ° C, to remove unreacted after completion of the reaction impurities. Since the thermal stability of ammonium tungsten bronze difference, decomposition temperature (300 ° C) below the synthesis temperature, the thermal reduction can not be used to synthesize ammonium tungsten bronze. Pyrolysis synthesis of ammoniumtungsten bronze is ammonium paratungstate in a reducing atmosphere (H2 or H2 and N2, a mixed gas of Ar, etc.) under thermal decomposition, in addition to the resulting sample size is too large, but this method also can not be ammonium tungstate completely pure phase bronze, ammonium content of the sample is too low and easy to excessive oxidative decomposition of the crane and other shortcomings.
 
As the current study can not directly produce ammonium tungsten bronze Nanopowders pure phase, it is often the large micron-sized particles obtained by milling the way broken into small particles, but such compounds during the milling process is easy It is oxidized and inactivated and easy to break down, but also accompanied by a crystallization performance degradation and other shortcomings, and therefore has no way to step directly nano ammonium tungsten bronze powder.
 
Restore preparing ammonium tungsten bronze nanoparticles, wherein the method steps are as follows: 0.01 ~ 1g organic tungsten source was dissolved in 20 ~ 40ml organic acid solution, and stirred to obtain a homogeneous solution, then adding 4 ~ 30ml organic amines, mixed until homogeneous, to move the reaction vessel, 150 ~ 350 ° C crystallization for 0.5 to 48 hours, the reaction was powder samples were centrifuged, washed, at 40 to 250℃ vacuum drying 1 ~ 12 hours i.e. get the reduced form ammonium tungsten bronze nanoparticles.
 
The present invention under solvothermal conditions, the long-chain organic acid is a high boiling point reaction media, organic tungsten source and a high-boiling organic amines as raw materials in a non-aqueous environment next ammonium tungsten bronze controlled synthesis of nanoparticles. A significant advantage of this method is that the synthesis of simple steps can yield, to thereby obtain a uniform particle morphology, crystallinity is good, narrow particle size distribution, size is adjustable within a certain range, the chemical valence of reduced state, without the need for prolonged process and subsequent milling process, direct access to nano-powders.
 
The present invention is a sample preparation hexagonal tungsten bronze ammonium nanocrystals size between 80 ~ 500nm can be regulated, uniform shape, a narrow particle size distribution, the valence state and W6 +, W5 + mixed, rich in free electrons. Further, the samples of the present invention is prepared having strong near-infrared absorbing ability, a film containing nanoparticles can effectively shield the near infrared rays of 780 ~ 2500nm and maintaining high visible light transmittance.

Chemical Sensors
 
Example 1: The 0.4g tungsten chloride is dissolved in 20ml of oleic acid, stir until completely dissolved, then add 20ml oil amine and mixed until uniform, moved to supercritical autoclave, 350 ° C crystallization reaction 1 hour, the reaction after the powder body samples were centrifuged, washed, and dried in vacuo at 60 V for 6 hours to obtain a blue powder ammonium tungsten bronze, which is a square block of ammonium tungsten bronze particles, the average diameter of 250nm.
 
Example 2: 100ml of water after the hydrothermal reaction vessel was added 36ml of oleic acid and 0.4 g WCl4 powder was mixed at room temperature with stirring; until completely dissolved, then add 4 ml of oleyl amine, and then sealed reactor, in an oven at 200 ° C Crystal was allowed to stand of 24 h. After cooling to room temperature, centrifuged, and washed three times successively alternately with 30 mL deionized water and 30 mL of absolute ethanol, and dried under vacuum to give ammonium tungsten bronze blue powder, which is a square block of ammonium tungsten bronze particles, the average diameter of 200nm.

electrochromism films

Tungsten Carbide Roll Ring

Compared with the roll ring by other materials, tungsten carbide roll ring has many advantages, such as high hardness, high flexural or compressive strength, with low affinity of steel, low coefficient of expansion and excellent wear resistance and so on. What’s more, it can also effectively accelerate the rolling process, remarkably decrease stopping times and maintain high-speed rolling, which improves the overall efficiency; roll ring does not occur substantially scratches, it burns the melt and stick onto steel, and the shorter the time required for grinding; the rolled products have high dimensional accuracy, good surface quality, overall performance has improved significantly. According to differences of materials, tungsten carbide roll ring can be specifically divided into WC-Co based carbide, TiC based carbide and steel bonded carbide. In addition, in order to meet the special requirement of wear resistance and corrosion resistance, it can correspondly add some Ni, Cr elements. Generally, the content of WC of tungsten carbide is between 70%-97%, decrease the binder Co or the grain size of WC will all improve the hardness of roll ring.

The monolithic cemented carbide roll ring, for the user, a one-time investment costs are relatively high, which is also a barrier of development of carbide roll ring. So consider on the properties and the cost, researchers develop new tungsten carbide composite roll ring, which can greatly save the carbide consumption and decrease the production cost. It is composed of tungsten carbide outer ring and ductile iron inner ring. Tungsten carbide outer ring can ensure the roll ring has no deformation by high-speed friction under high temperature and high pressure, so the quality and dimensional accuracy of products will not be affected; ductile iron inner ring has high strength, good strength and ductility, which play an important role in rolling force delivering and can effectively reduce the failure rate of roll ring under impacting. Furthermore, it can also be processed by ductile iron and keyway with the keyway by a plurality of taper roller ring (up to 4) mounted on the roller body, compared to the overall carbide roller ring with the roll change a lot of convenience.

tungsten carbide roll ring

 

 

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