Precautions of Electron Gun Filament

As a medical EB tungsten filament, EB tungsten filament is one of the most important parts of medical treatment. The notices of the EB tungsten filament become more important.

The medical EB tungsten filament can be divided into two types: non detachable and detachable. With the increasing time to use medical EB tungsten filament, the filament will gradually aging and the measuring rate of the machine will gradually decrease or not be able to produce light. At this time, the maintenance engineer should first check on the current number, if the number is not zero, people can appropriately adjust the EB tungsten filament current, and it can be maintained at a relatively stable state to work.

While exchanging the medical EB tungsten filament, there are the some points to notice: first of all, people should ensure that there is sufficient dry nitrogen in accelerating tube system before the exchange, so as to avoid harmful gases penetrate into the system. After removing the EB tungsten filament, the accelerating tube port should be covered by protective cover as soon as possible, put the EB tungsten filament in a clean platform.

There are several more details of precautions:

1. People should check whether the voltage nitrogen less than 14 bar or not while filling nitrogen, if the value is less than 14 bar, you need to change another cylinder. 2. Pay attention to keep a dry and clean environment when exchanging the EB tungsten filament. 3. Engineer should wear a mask, hat and gloves, to prevent the EB tungsten filament from dust and oil pollution.

 

The Brief Introduction of IG Tungsten Filament and Ion Source

The full name of IG tungsten filament is ion gun tungsten filament, it can also be named as ion source tungsten filament.

An ion source is a device that creates atomic and molecular ions. IG tungsten filament is used to form ions for mass spectrometers, optical emission spectrometers, particle accelerators, ion implanters and ion engines. The types of ion source can be divided into 7 categories which include RF ion source (radio frequency ion source), Arc Discharge ion source, PIG ion source, Double Plasma ion source, Double Peng source, Ionic Charge Transfer source, and Ionic Sputtering source.

The IG tungsten filament is made of tungsten wire, features high melting point and high corrosion resistance, mainly applied for vacuum metalizing, such as aluminizing scope, chrome scope, mirrors, plastics and heaters elements for decoration articles. The current source of IG tungsten filament is supplied by the three-phase 380V AC.

The IG tungsten filament is thermostability. It has a great flexibility and a long life. The application areas of IG tungsten filament include electrical optical film and film art, plastics, ceramics, glass crystals, coating a substrate, such as: the infrared film, broadband antireflection coatings, transparent conductive film interference filter cut-off polarizing film, a metal compound film, VCD beam splitter, various types of laser film.

EB Tungsten Filament and Cathode

Generally speaking, The EB(electron beam) tungsten filament consists of a cathode focusing electrode, and an anode. As a term of the electrochemical reaction, the cathode of EB tungsten filament refers to obtain electrons pole which can produce the reduction reactions. The cathode is an important part of the EB tungsten filament, which determines the ability of emitting and the life length of electron beam.

Nowadays, the most widely recognized of the form of the cathode is the directly heated cathode indirectly heated cathode, the latter can be divided into bombardment type and heating type. Bombardment-type offers hundreds or even thousands VA(volt-ampere) to the EB tungsten filament, when the cathode is heated to a certain temperature and then it will produce a large number of electrons. For heating type, when EB tungsten filament burned the cathode by electric current flowing. If the cathode reaches the temperature, then it can produce the electrons.

The temperature of EB tungsten filament has a strong influence on the intensity of the electron emission. Under the same emission intensity conditions, if the recovery percent of cathode material is small, then the temperature of the EB tungsten filament can be greatly reduce. It benefits to protect the EB tungsten filament. If users want to lengthen the life of the EB tungsten filament, people should choose cathode materials with a higher melting point and a smaller evaporation rate.

 

Tungsten Alloy Shielding for Neutron Bomb

Tungsten alloy is also commonly referred to as heavy alloy, which has a wide range of applications in many fields. As one of the high-density materials, it has a very important role that is to be used to shield radiation. So it’s the indispensable material for Nuclear Research. Tungsten alloy shielding for neutron bomb is used to shield the neutron bomb’s radiation to ensure the safety of human people. It may be manufactured in many different shapes, such as tungsten alloy shielding door, tungsten alloy shielding container etc.
 
Neutron bomb is one of the nuclear weapons, it is evolved based on the hydrogen bomb, and it has small size, but has a higher lethality and destructive power than hydrogen bomb. Both are relying on the light nuclear fusion such D-T to achieve the release of energy, the radioactive contamination will be smaller compared to heavy nuclear fusion. But because the nuclear charge material of neutron bomb is plutonium 239 and therefore still has a strong radioactivity, and it is a nuclear weapon with special performance. It will release large amounts of high-energy neutrons and radioactive contamination when explosion to the surrounding environment. Although neutron bomb is not a weapon of mass destruction, its powerful radiation will still bring serious harm to human beings, and cause radiation sickness. Even in the unused state, its nuclear charge will produce radiation and escape from inner. Thus, shielding neutron bomb is particularly important. Using tungsten alloy shielding to shield the neutron bomb can not only achieve a good shielding effect, but also play the role of safe storage, reducing the chance of the neutron bomb performance affected by external environment so as to ensure the stability of the neutron bomb.
tungsten alloy shielding for neutron bomb

 

What is Tungsten Gold Plated Bar?

Tungsten gold plated bar is a kind of collection and commemorative gift which refers to plate a gold layer on the tungsten alloy bar’s surface (in most cases it is plated with 24K gold), so as to make it beautiful and similar to gold. Tungsten gold plated bar has high wear resistance and corrosion resistance therefore can be long preserved without damage.
 
Tungsten alloy bar’s manufacturing materials can be divided into W-Ni-Cu and W-Ni-Fe, but the tungsten gold plated bar is using W-Ni-Cu as its raw material, the tungsten content can be more than 95%, so that its density can be similar to gold. But the pure tungsten has high brittleness so it needs to add a small amount of nickel and copper in order to be better manufactured in to various crafts, gifts, collections for people to play.
 
Due to its high similar appearance and hand feeling to gold, tungsten gold plated bar is to be called as “gold alternative”, but it can not replace gold in the aspect of hedging value. It is commonly used as craft, collection or gift to bear and convey people’s emotions. It was because of its lower value than gold, so it can replace real gold to be showed in the counter display in the gold store, for greatly reducing the economic loss caused by theft, damage or robbing.
tungsten gold plated bar

Tungsten Gold Pendant

In the earliest, people wore jewelry or pendant for the purpose of self-defense, ancient people often met some danger in the field when hunting, and so they hang some sharp objects like bones in their own bodies for defense. In addition to defense them outside, it also played a role in symbolizing. For example, tribal leaders symbol, a symbol of various tribes and so on. With the passage of time, it was found that this would increase a sense of beauty to wear jewelry, to decorate their own, and to make them more prominent.
 
The effect of tungsten gold pendant is that to decorate, it is an ornament made of tungsten alloy as a raw material, with high ornamental and practical. People give the different types of pendants with different meanings in life, and has also given pendants different aesthetics. Tungsten gold pendant, which is not gold-plated, has the unique metal texture of tungsten alloy, beautiful, generous, bright, simple but still full of beauty, and beloved by many business people. The gold-plated tungsten gold pendants respectively have various beautiful appearances if being plated with different gold colors. For example, tungsten gold pendant plated with gold is tantamount to having a bright yellow appearance as fine gold, but it's worth less than gold, and its hardness, corrosion resistance, wear resistance are better than gold, which is very welcomed by people. Tungsten gold pendant that plated with rose gold has a stylish appearance especially would be more appropriate for young women. Besides, tungsten gold pendant can also be plated with platinum, silver, copper, etc., which will also have different aesthetics, and can better meet the different preferences and needs of different age groups of people.
tungsten gold pendant

 

Tungsten Copper Contact Microwave Sintering (2/2)

From microwave sintering temperature and holding time point of view, the sintering temperature rises to a certain temperature, density tungsten copper contact materials increases, the relative density of up to 99.8%, close to fully densification. This is due to the temperature rise reduces the wetting angle, improved copper solution on a solid phase wettability of tungsten, reducing the resistance of the particle rearrangement process, the particles rearrangement sufficiently improve the densification rate. Meanwhile, temperature increases can also reduce the viscosity of liquid copper and increase in liquid copper capillary force mobility, which will be conducive to densification. But thereafter the temperature increased, lower relative density decreased, which is due to the reduced coefficient of viscosity, the effect of gravity copper deposited on the bottom of the fluid will gradually lead to the formation of a new gas into the pores, thereby reducing the density.

The sintering additive also has a great impact on the tungsten copper contacts sintering densification. The experiments show that adding a small amount of Co, Ni can significantly improve the solubility of W, and help to improve the ability of densification. In the liquid phase sintering process, W in solid solution reacted with sintering aid or intermediate phase. And the product will form a continuous layer of wrapping on W grains surface, which can significantly reduce the surface tension between the liquid and the copper particles W and improve wettability of the two phases.

In addition, copper liquid under the action of capillary force, the gap between the W particle flow and cause a rearrangement of W particles, thereby significantly promoting compact shrink compact. However, copper liquid flow too often will lead to the emergence of copper accumulation pool, even reduce the uniformity of the sample. Overall, by analyzing the experimental data, in the manufacture of tungsten copper alloy contact process, the microwave sintering technology compared to conventional sintering has a significant advantage in heating rate and sintering cycle; sintering additive selection can promote the densification of tungsten copper contacts;samples of microwave sintering has more uniform microstructure and better mechanical properties.

Tungsten Copper Contact Microwave Sintering (1/2)

Except conventional sintering process, microwave sintering as a new sintering process is also gradually began to apply in the tungsten copper material. It uses special microwave band has the fine structure coupled with a basic material to generate heat, and material dielectric loss in the electromagnetic field of the material as a whole it is heated to the sintering temperature to achieve densification. Microwave sintering has many advantages, such as volumetric heating, heat conduction from the inside out and stepwise temperature distribution within the high outside low, which are beneficial for heating rate, sintering time and energy efficiency. For powder metallurgy industry, it is essential that lower cost of production and lower energy consumption, so microwave sintering has a broad prospect in tungsten copper contact.

Tungsten copper (W-Cu) contact is a kind of psudoalloy that consist of W and Cu immiscible and with a great difference in the melting point, which means it is difficult to achieve higher density by conventional sintering method and it has a bad influence on the electrical and thermal conductivity, hermeticity and other mechanical properties. Compared with conventional sintering process, microwave sintering can effectively improve the density of tungsten copper contact materials to improve the microstructure and increase other comprehensive performance.

tungsten copper contact

 

Tungsten Bronze Properties and Applications

Tungsten bronze has good electronic and ionic conductivity, superconductivity and optical properties, which has broad application prospects. In these performance of tungsten bronze, the conductivity and superconductivity have been researched earlier, especially the superconducting properties, which had become the focus in the sixties and seventies. Although there are reports about tungsten bronze type conductivity and electron conduction now, the conductivity and superconductivity is no longer the main content of performance studies.
 
The tungsten bronze was formed after counterion embedded in WO3 under certain conditions, and it has colors itself because of the absorption and scattering of light, and the intensity of the absorption and scattering change with the x value changing, which also makes tungsten bronze present different colors. the optical properties of tungsten bronze are more prominent because of plasma H +, Li +, Na + and Ag + embedding, of which there’re more researches. In which HxWO3 has strongest absorption of light, Li + followed. However, lithium and sodium tungsten bronze have maximum light absorption when x ≈ 0.6, while the hydrogen tungsten bronze does not.
 
Electrochromism device and photochromism device as two important aspects of the tungsten bronze applications, optical performance is one of its basic principles. Electrochromism applications are related to plasma H+ and Li+ electrochemical reversible embedding on WO3 electrode.
 
Optical embedding is that plasma H+, Li+ and Na+ into WO3 reversibly solid under irradiation of light, which is also an important performance of tungsten bronze, and it is the basic reactions to achieve color light system, photoelectric conversion and other applications. Because it’s the mixture of WO3 and tungsten bronze after intervention, this effect was also seen as an optical doping process.
 
New performance of humidity sensitive properties to the sensitive nature of some chemicals may also makes tungsten bronze effective application in humidity measuring instruments, chemical sensors and other devices.

tungsten bronze

Electrochemical Method of Tungsten Bronze Preparation

It’s the most common method to prepare tungsten bronzes, especially hydrogen tungsten bronze and lithium tungsten bronze, and reactions of the preparation are the basic reaction of these two kinds of the tungsten bronze applications. Electrochemical preparation of tungsten bronze does not require high temperature, and it’s easy to get good crystals. The preparation process is as follows: First, according to a certain method to make WO3 electrodes, then WO3 as cathode, inerts like graphite, Pt lithium thin electrode as the anode, electrolysis in sulfuric acid, nitric acid or the corresponding lithium salt, hydrogen tungsten bronze and lithium tungsten bronze can be obtained. WO3 has a great influence on the reaction (including current and reaction products), and it was considered to be due to the reaction process requires WO3 corresponding form changes.
 
Schasche and Schollhorn electrolysis pressed hexahedral WO3 electrode in 0.05mol / L H2SO4 solution , and prepared hexagonal H0.6WO3 with the unit cell parameters a = 0.7597nm, c = 0.7567nm. Amorphous WO3 films was also used as an electrode to prepare the HxWO3, and studied thermodynamics, optical and conductive properties.
 
Electrochemical Preparation of LixWO3 has been reported in the early 1980s, the study of structural changes during the preparation has begun since the early 1990s. Respectively WO3 powders and WO3 polycrystalline deposited thin film as the cathodes, lithium thin as anode, comprising an amount of 1: 1 vinyl LiClO4 electrolytic reaction solution carbonate and propylene carbonate in. The results showed that the tetragonal Li0.1WO3 and hexagonal Li0.36WO3, wherein the x value of hexagonal lithium tungsten bronze can be up to 0.5, and the reaction to a particular crystalline WO3 is reversible.

SEM of Tungsten Bronze
 

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