Improved Na2S Method Eliminating Molybdenum of Sodium Tungstate

There’re many kinds of method of eliminating the molybdenum from the sodium tungstate solution. But when we use the differences of tungsten, molybdenum and S2- producing sulfide acid radical ion to separate tungsten and molybdenum, the vulcanization step is the key. No matter what method is used, good or bad vulcanization reaction directly affects the effect of molybdenum. Sodium tungstate system eliminating the molybdenum mainly adopts molybdenum sulfide precipitation, which is divided into two process of sulfuration and acid precipitation (add pH acid). But this kind of excessive vulcanization process of high temperature and long time, the processing cost is higher and the operation is also strict. It restricts the production greatly. At the same time, after vulcanization, the acid eliminating molybdenum remains unstable phenomenon. Because excessive vulcanization agent, although the tungsten sulfide is very limited, it leads to a certain degree of tungsten sulfide. In the next acid process, with the MoS3 precipitation, WS3 will precipitate, resulting in the loss of tungsten. So a kind of improved Na2S eliminating molybdenum process-acid adjustment precipitation eliminating molybdenum will be introduced as follws:
 
For the system of sodium tungstate, general sulfide method eliminating molybdenum process emphasizes sulfuration completely. It makes all molybdenum turn into Na2MoS4 to acid treatment. Molybdenum separates from solid and liquid as MoS3 precipitation. In vulcanization process, Na2M004 transforming into Na2MoS4 is a balance of ions in the solution. This requires larger excessive sodium sulphide and strict curing conditions to ensure cure completely. 
1. For the acid process, through the experiment we discovered when the pH value is 6.5, the molybdenum precipitation is about 60% (it refers to relative to the remaining in the solution which can remove the proportion of molybdenum and it also known as precipitation rate). When pH value is 5.5, the molybdenum precipitation is about 75%. When PH value is 3.5, the molybdenum precipitation is about 95%. Finally, adjusting the pH value to 2-3, molybdenum precipitation rate is above 95% and the precipitation of molybdenum decreased mostly in the process of pH value. 
2. The original sulfide method can be fully improved as follows: under the condition of incomplete sulfide, acid treatment after being part molybdenum sulfide preliminarily, sulphur molybdenum to settle first, as to the MoS3 Na2MoS4 consumption, accelerate to Na2M Na2M004 oS4 transformation, the molybdenum sulfide quickly, and satisfies the requirement of precipitation, sulfide and precipitation. 
3. Sulfide, acid precipitation process is not a contradiction between the two. Preliminary, acid treatment with molybdenum acid precipitation consumption, the pH value decreased slowly, generally maintained between 6 to 7, the condition of vulcanization, quickest and most efficient can further promote quick response; With pH value decreased, the most of molybdenum precipitation down, finally the pH fell to 2 to 3, which achieve depth molybdenum. 
 
The improved fast precipitation eliminating molybdenum can greatly reduce the conditions needed for the vulcanization process. The dosage of curing agent can be reduced. The molybdenum process is greatly simplified. In a nutshell, sodium tungstate system normal Na2S eliminating molybdenum method can be improved. Improved Na2S fast eliminating molybdenum method is greatly simplified and thoroughly with low dosage of Na2S, small tungsten loss. The products of APT come up to come up to the APT-0 standard.
 

 

Recycling and Reusing Ammonium Paratungstate Crystal Liquor 1/3

Ammonium paratungstate(APT) is the necessary transition state during the producing of tungsten.Ammonium paratungstate crystal liquor contain WO3 about 5%~15% during the process of crystallizing,and other impurities like:Mo、P、As and so on.It causes huge waste if we pour it out. Therefore,for manufacturers and researchers it became an important issue that how to recover and reuse the APT mother liquid.Choose a reasonable way of recycling process has a great effect on technology index and economic interests. There are three methods to recycle and reuse ammonium paratungstate crystal liquor as bellow:Remaining alkali decomposition,ion exchange,M115-a selective precipitation.
 
Method one:Ion Exchange
In the 1980s,people started to use ion exchange to produce ammonium paratungstate,and then it became a universal way for the advantages of shorter process,less investment,doing no harm to environment,higher yield.And the way to deal with ammonium paratungstate crystal liquor turned to ion exchange,the principle  is tungsten turn into complex anions in different PH,when ammonium paratungstate crystal liquorweak turns from alkali to acid,tungstate ions group into HW6O521, W12O639,H2W12O640 and so on.Ions like P、 As、Si、Mo combine with tungsten and become PW12O340 ,PMo12O340,AsW12O340,SiW12O440 .When it contact with the basic resin, reaction as follows:
6R3NHCl+H2W12O640= (R3NH)6H2W12O40+6Cl
Then desorpte with alkali, the following reaction occurs:
(R3NH)6H2W12O40+6NaOH=Na6H2W12O40+6(R3NH)OH
Na6H2W12O40+18 NaOH=12NaWO4+10H2O  
 
Ion exchange to deal with APT crystallization liquor can improve the tungsten recovery about 1.2%~2.0%.Whtn the solution leaves join in the main flow, the technology indicators will be stabile, and achieving better economic efficiency.It is a simple, economical and reasonable recycling process for tungsten APT crystallization from the mother liquor.

Nano-cemented Carbide Powder Synthesis

Before preparing nano-cemented carbide, the first thing is to synthesize the finer nano powder, which includes mechanical alloying (MA), spray conversion, senate situ carbon reduction and co-precipitation.

1. Mechanical Alloying (MA)

Mechanical alloying method is mainly through the use of mechanical driving force of high energy synthetic materials at low temperatures, high energy ball mill machine is one of the most commonly used tools. The research of nano-cemented carbide powder by MA has two main directions: one is use tungsten (W) and carbon (C) synthesizes to nano tungsten carbide (WC) powder by MA; another one is mixed tungsten carbide (WC) and cobalt (Co) powder, to meet the requirements of nano composite material by high-energy ball milling. Chinese scholars successfully W, C, Co mixed after milling synthesized nano scale WC-Co composite powder. It uses mechanical chemical method, which uses tungsten trioxide (WO3) and magnesium (Mg) and carbon (C) in nitrogen (N2) or hydrogen (H2) - Under an inert gas such as argon (Ar) atmosphere such as ball milling mixing occurs explosive reaction (after generation W and MgO, W and C diffusion reaction occurs, generating W2C and WC) prepared nano carbides WC, grain size is about 4-20nm. This method has simple operation, easy process and high efficiency, but the small granularity will be polluted by the friction between ball and the wall.

2. Spray conversion

Spray conversion process is also known as thermo-chemical method or fluidized bed process. Some scholars in related fields of the United States developed the method by metatungstate and cobalt chloride (CoCl2 • nH2O) solution or Co (en) 3WO4 and sulfuric acid (H2WO4) aqueous spray-drying and fluidized-bed reduction (flow bed reduction is a direct reduction process technology production of raw materials to produce tissue composition uniform nano powder (about 20-50nm) restore the furnace refractory composition structure) and carbonization reaction by constructing a fluidized bed reduction of iron ore.

nano-cemented carbide powder

 

Selective Precipitation Eliminating Molybdenum of Sodium Tungstate

Tungsten and molybdenum are the traditional superior resources of China. With the increasing consumption and continuous development and utilization of high quality tungsten and molybdenum resources, complex ore of lower grade and impurity has to been dealt with. It increases the difficulty of the beneficiation and metallurgy from the processing of raw material, especially for some similar elements, such as tungsten and molybdenum separation. On the other hand, with the rapid development of science and technology, the user puts forward higher requirements on the product purity. The traditional eliminating molybdenum method not only has the problems of long process, heavy pollution, high tungsten loss and higher cost, but also the molybdenum content has a narrow range in material liquid. And the depth of molybdenum also can not meet the new requirements. In recent years, rising of molecular design has gone deep into the chemistry, molecular engineering, chemical industry, medicine, mineral processing and other fields. People have gone deep from the macroscopic field of material into the substance of the microscopic world. With the aid of computer molecular structure to design intelligent system and the computer simulation and other modern means of science and technology, people have been able to compound a certain properties of special reagent which is used to solve specific practical problems. Although there are some properties differences between tungsten and molybdenum, these differences are not very clear. Simple use of these tiny differences is difficult to separate tungsten and molybdenum deeply and efficiently. Therefore, the study on the efficient and economic method of eliminating molybdenum from sodium tungstate solution deeply becomes a major topic in the study of tungsten metallurgy.
 
Next, let’s have a look at several effective eliminating molybdenum methods proved through a large number of experiments. First of all, let's take a look at the first approach - selective precipitation of eliminating molybdenum from sodium tungstate solution. 
1. On the basis of predecessors' successful experience, it starts from the specific system of tungsten smelting process and quantum chemistry, structure chemistry, molecular design theory. According to the nature differences of tungsten and molybdenum compounds, after a lot of analysis and research, selective precipitator M1152a has been made successfully from Na2W04 and (NH4) 2 WO4 solution to eliminate molybdenum.  
2. These reagents have a strong affinity to molybdenum in tungstate solution. It can make molybdenum form the stable and refractory compounds precipitation under simple and mild conditions. It hardly militates with tungsten of solution so as to realize the effective depth separation of tungsten and molybdenum. 
3. In the experiment process, we need to pay attention to the influence on eliminating molybdenum which is had by precipitation agent type, the precipitation agent dosage. In order to guarantee the good molybdenum effect, the reagent cost should be reduced as far as possible at the same time. For M1152a, the eliminating molybdenum agent dosage is advisable in 3-4 times the amount of theory. 
4. Finally, consider the rate of tungsten recovery in the process of eliminating the molybdenum from sodium tungstate solution to choose the most effective precipitation.
 

 

Methods of Eliminating Molybdenum from Sodium Tungstate Solution1/4

Tungsten and molybdenum are the traditional superior resources of China. With the increasing consumption and continuous development and utilization of high quality tungsten and molybdenum resources, complex ore of lower grade and impurity has to been dealt with. It increases the difficulty of the beneficiation and metallurgy from the processing of raw material, especially for some similar elements, such as tungsten and molybdenum separation. On the other hand, with the rapid development of science and technology, the user puts forward higher requirements on the product purity. The traditional eliminating molybdenum method not only has the problems of long process, heavy pollution, high tungsten loss and higher cost, but also the molybdenum content has a narrow range in material liquid. And the depth of molybdenum also can not meet the new requirements. In recent years, rising of molecular design has deep into the chemistry and molecular engineering, chemical industry, medicine, mineral processing and other fields. People have started from the macroscopic field of material into the substance of the microscopic world. Molecular structure with the aid of computer design intelligent system, and the computer simulation and other modern means of science and technology, people have been able to synthesis with a certain properties of special reagent, used to solve specific practical problems. Because tungsten molybdenum with first IVB clan in the periodic table of elements, although there are some properties differences between them, but these differences are not very clear, simple use of these tiny differences are difficult to deep separation of tungsten, molybdenum and efficiently. Therefore,the study on the efficient and economic method of eliminating molybdenum from sodium tungstate solution deeply becomes  a major topic in the study of tungsten metallurgy.
 
Next, let’s have a look at several effective eliminating molybdenum methods proved through a large number of experiments. First of all, let's take a look at the first approach - selective precipitation of eliminating molybdenum from sodium tungstate solution. On the basis of predecessors' successful experience, starting from the specific system of tungsten smelting process, by quantum chemistry, structure chemistry and molecular design theory as the foundation, the nature of the differences in tungsten, molybdenum compounds as the basis, after a lot of analysis and research, design, synthesis and successfully trial-produced for from Na2W04 and (NH4) 2 w04 selective efficient except of molybdenum in the solution precipitator M1152a, etc. These reagents and tungstate solution of molybdenum has a strong affinity, can be simple and mild conditions make molybdenum precipitation down, the stability of the formation of refractory compounds with solution of tungsten, hardly so as to realize the effective depth of tungsten, molybdenum separation. Experiment in use process need to pay attention to the precipitation agent type, the precipitation agent for in addition to the influence on the effect of molybdenum. In order to guarantee good except the molybdenum effect, at the same time as far as possible to reduce the reagent cost, for M1152a, in addition to the molybdenum agent dosage in 3-4 times the amount of theory is advisable. Finally, consider the rate of tungsten recovery in the process of eliminating the molybdenum from sodium tungstate solution to choose the most effective precipitation.
 
 
 

 

WO3 Concentration’s Effect on Ammonium Paratungstate Production

Effect of WO3 concentration in ammonium tungstate solution
 
As it can be seen from Figure 1, the bulk density of the APT increases with WO3 concentration in solution decreases. When WO3 concentration is reduced to a certain extent, the bulk density of APT has no obvious change. It shows that when the WO3 concentration in solution is high, the supersaturation is high. Nucleation is fast, so it’s not easy for crystalline particles to grow. When the WO3 concentration in solution is low, oversaturation of the evaporation process does not change significantly in the solution, the oversaturation is low so it helps nuclei to grow. However, when the WO3 concentration in solution is too low, the oversaturation is too low, less chance of contact between the solute and molecule nuclei, affecting the growth of grains.
 
Effect of WO3 concentration in ammonium tungstate solution

 

Ammonium Paratungstate (APT) Nucleation Rate

The physical properties of ammonium paratungstate crystals are decided by nucleation rate and grain rate. APT nucleation rate depends on: 
(1) the velocity of APT periphery crystallized from a liquid phase, is proportional to the amount of oversaturation (difference between the solution concentration and the equilibrium concentration) of nuclei forming;
(2)the dissolution velocity of APT, that is a velocity that precipitated APT crystals goes into the solution again, it depends on the equilibrium solubility of solute. A major factor of nucleation rate is oversaturation. A new root of nucleation can only form when oversaturation up to a certain level. Growth mechanism of APT grain is still within reach. It is generally believed: After nucleation, the solute is deposited onto the lattice and gradually grow.
 
When the temperature rises, the diffusion coefficient and solubility will increase and also the crystal growth rate increases. If the oversaturation increases, the crystal nuclei within the solution was more then supersaturated nucleating amount will decrease, the growth rate decreases. So elevated temperature and reduce over-saturation of the solution in favor of coarse grain production. According to these principles, we chose a solution APT influence over saturation of various factors, by controlling the growth rate of nuclei formation rate and grain to the preparation of various size of APT.

APT

 

Preparation of Tungsten Trioxide Thin Tilm 2/2

DC magnetron sputtering deposition of tungsten trioxide thin film on ITO conductive glass, oxygen partial pressure, sputtering power, composition and morphology influence electrochromic properties of temperature on single-layer structure of tungsten trioxide films. In order to optimize the performance of electrochromic thin films, monolayer film according to research results, based on a single-layer film of tungsten trioxide films were prepared by two-layer structure, studied film morphology of the films of the electrochromic properties of the composition. X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), atomic force microscopy (AFM), UV - visible spectrophotometer, electrochemical workstation variety of testing methods, the composition of the film, morphology, spectral and electrochemical properties were analyzed. The results show that tungsten trioxide films prepared under different sputtering conditions are non-stoichiometric ratio (O / W <3). The higher oxygen partial pressure, the tungsten trioxide films prepared O / W increases. When the oxygen partial pressure of 85% tungsten trioxide thin films having more excellent electrochromic properties.

Study results show that the sputtering power in the range of 50W ~ 100W, the sputtering power, density and roughness of the film increases. Appropriately increasing the sputtering power can improve the performance of electrochromic thin films. At room temperature, oxygen partial pressure of 85%, power 100W amorphous tungsten trioxide film microstructure when 120W prepared and have significant differences, and have good electrochromic properties. The maximum change of the transmission before and after coloring the tungsten trioxide films were 74% and 86%, coloring / bleaching response time was 9.6s / 2.9s and 9.3s / 3.9s, coloration efficiency were 45.07cm2 • C-1 and 43.11cm2 • C-1. Single nanometer tungsten trioxide film transmittance modulation capability and efficiency of the structure of the coloring preparation have reached a higher level to meet the requirements of adaptive camouflage.
三氧化钨电解
Trajectory magnetron sputtering target surface magnetic field and electron.

Tungsten trioxide film at 350 ℃ Sputtering is monoclinic state, improve the sputtering temperature lowered in the film O / W. After 200 cycles, the stability of crystalline tungsten oxide film may reach 99%. On the basis of a single-layer film structure study prepared three different structures and two-layer structure consisting of tungsten trioxide films, test results showed that: the film morphology and composition will directly affect the performance of electrochromic thin films. Bilayer sample preparation, the upper loose dense lower layer structure electrochromic thin film electrochromic best performance. Loose structure facilitates the diffusion of ions, to improve the response time of the film; a dense structure can improve ion storage capacity of the film. The kind of two-layer structure cycle stability tungsten trioxide films, the transmittance changes, coloring efficiency, coloring / bleaching response time was 84%, 74%, respectively, 19.86cm2 • C-1 and 64.6s / 99.7s.

 

Tungsten Alloy Shielding Materials Application in Nuclear Plant

Nuclear plant refers to the power plants that using the energy released by nuclear fission or fusion reaction to produce electricity, the nuclear reactors (the device to maintain the controlled self-sustaining chained nuclear fission reaction in order to achieve the means use of nuclear energy) is the most critical equipment for nuclear plant. When the nuclear plants produce clean and sustainable use of nuclear energy, it also brings a series of radiation problems, which would be harmful to the environment, as well as the human health, especially for some strong radiation sources. So for the nuclear plant, shielding the radiation sources and producing nuclear energy must be valued and taken into account simultaneously.
 
The protective measures of shielding harmful radiation that taken by nuclear plant can be summarized into two: namely external irradiation protection and internal irradiation protection. The external radiation protection measures are followings:
 
1, Shielding protection: The rays will be weakened when penetrating through the substances, utilizing this property to effectively choose the substances as the shielding and disposed it between the radiation source and the humans so as to achieve the purpose of radiation shielding. Tungsten alloy shielding material has an absolute radiation absorption capacity because of its high density property. So tungsten alloy shielding materials can be made into various types of shields for reducing the radiation, so as to ensure the safety of the staff, who’s working in the nuclear plants.
 
2, The distance protection: As the name suggests, the distance protection is to expand the distance of radiation source and humans so as to achieve the purpose of protection, but this method is more difficult to ensure that the human body can avoid the radiation at a certain distance.
 
3, Time Protection: Time protective measures is to reduce the residence time of humans in the radiation danger areas.
 
4, Radiation source protection: It means to wrap a certain amount of shielding material into the radiation sources, in order to weaken the strong nuclear radiation, and thus play a role in radiation shielding. The shielding material also can be made with tungsten alloy materials, it has the same advantages with shielding protection measure.
tungsten-alloy-shielding-boards

 

Preparation of Tungsten Trioxide Thin Film 1/2

By reactive magnetron sputtering and sol-gel method, tungsten powder peroxide polytungstate prepared thin films of tungsten trioxide. Tungstate peroxide polytungstate reactive magnetron sputtering method and prepare the necessary legal tungsten trioxide film Reagents, major equipment, preparation work, test procedures, and test flow chart lists the two methods, but also columns an orthogonal experimental factor level table and orthogonal design table. This paper using atomic force microscopy, dual-beam UV-Vis spectrophotometer, X- diffraction to characterize the tungsten trioxide film prepared by the above two methods.

AFM results show that: the sample surface tungsten trioxide film prepared by magnetron sputtering reaction is more uniform and compact than the surface of the sample prepared by sol-gel method, and the sample preparation tends plane molecular structure of the former, while the latter molecule sample preparation tends tetrahedral structure. Transmittance test results show that: the light transmittance of the sample are two ways to get closer, but the difference in absorption magnetron sputtering samples of different wavelengths of the sample is greater than the sol-gel method; transmission after annealing at 200 ℃ samples Spectral almost no change, but above 300 ℃ annealed sample transmittance decreased, and the decrease of annealing temperature, the higher the more the light transmittance.
 三氧化钨电解
Sol-gel method sample annealed at 200 ℃ treated microstructure Figure

X- diffraction results show that: the sample after annealing at 350 ℃ was no significant spectrum sharp diffraction peak, indicating that all amorphous; samples after a temperature range of 350 ~ 400 ℃ annealing the resulting spectrum sharp diffraction peak intensity is growing, indicating gradually transformed into crystalline; the sample in the range of 450 ~ 500 ℃ annealed crystal diffraction peak intensity increases at the same time, the number also increased, because at this temperature for treating the sample gradually from a crystal into two crystal system coexist. Tungsten trioxide films prepared by these two methods are uniform and compact, good light, for the preparation of doped tungsten trioxide sensitive material to lay a solid foundation.

 

 

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