Difference Between Tungsten Disulfide and Molybdenum Disulfide

Tungsten disulfide can take place of molybdenum disulfide in almost every field with even more wider application. Molybdenum and tungsten is in the same phrator of chemical element, chemical property of tungsten is more stable and higher molecular weight. Molybdenum is widely used due to its low price and high efficiency of marketing supplement. In fact, tungsten disulfide is not newly developed product, its application history is all the way with molybdenum disulfide. Due to its high price, it is firstly used in NASA aerospace, military, automobile industry and so on. A few years ago, price of tungsten disulfide is ten times higher than molybdenum disulfide. Nowadays price of molybdenum disulfide is increasing rapidly. And the price of these two materials is the same. So it would be more valuable if tungsten disulfide is used.

Differences between tungsten disulfide and molybdenum disulfide:

Note:PSI=6.89×103Pa

Property

Tungsten Disulfide(WS2)

CAS No 12138-09-9

Molybdenum Disulfide(MoS2)

CAS No 1317-33-5

Color

Silver grey

Blue silver grey

Appearance

Crystalline

Crystalline

Melting Point(℃)

1250~1260 (Decompose)

1185 (Decompose)

Boiling Point(℃)

/

450

Density(Kg.m-3)

7500

5060

Molecular Weight

248

160.08

Friction Coefficient

Static state0.07; Dynamic state0.03

Thermostability

594oC(1100oF),COF <0.1

316oC(600oF),COF <0.1

594oC(1100oF),= 0.5

Carrying Capacity

Coating 2000Mpa (300,000 psi);Under138Mpa(20,000 PSI),COF=0.044;

Under138Mpa 2756Mpa  (200,000~400,000  PSI ),COF reduce to 0.024

Coating 250,000 PSI

Lubricant Temperature Range(℃)

Environmental temperature: -273~650;Vacuum(10-14Torr): -188~1316

Environmental temperature : -185~350;Vacuum (10-14Torr): -185~1100

Chemical Stability

Inert matters, odorless

Inert matters,odorless

Magnetism

Non-magnetism

Non-magnetism

Electrical Characteristics

Semi-conductor property

/

Rockwell Hardness(HRC)

30

/

Coating Thickness(Microns)

0.5

/

Corrosion Resistance

Slow down the corrosion process but not completely resist

Coating Material

Iron, steel, aluminum, copper, plastic and other artificial solid material

Iron, steel, aluminum, copper, plastic and other artificial solid material

 

Tungsten Copper Electrode Liquid-phase Sintering Theory (2/2)

From the thermo dynamics of view, Equilibrated at the point of contact of the solid and liquid phases must meet γS = γSL + γLcosθ. θ is the wetting angle or contact angle, when completely wet, θ = 0 °, then γS = γSL + γL; partial wetting, 0 °< θ < 90 °; completely non-wetting, θ> 90 °, this time γS ≥ γSL + γL. Liquid phase sintering occurs must satisfy θ < 90 °, only with complete wetting liquid or partially wet to penetrate the pores and grain gap, forming a network-like structure of the coating. If θ > 90 °, the liquid produced during sintering will quickly bleed sintered body, densification can not be successfully completed, so that the group of tungsten copper alloy phase changes occurs.

View from the classical liquid-phase humidification theory, Only when we can see the surface energy of the solid and liquid phases is greater than the sum of the solid - liquid interfacial energy, that WSL = γS + γL - γSL in WSL> 0, when the liquid in order to effectively wet the solid surface. Solid phase has certain solubility in the liquid phase will help to improve wettability, promoting an increase in the number of liquid can be carried out by means of liquid mass transfer, and dissolved in a liquid phase in the process of dissolving precipitated solute portion may be carried out to fill the solid phase defects and particle clearance particle surface, thereby further improving the solid phase particle distribution uniformity. The quantity of liquid phase required to meet the solid particles fill the gaps, reduce the porosity of the material, increasing the density of the material, generally 20% -50% of the volume of liquid phase sintering of the best accounts, exceed prone to sintering deformation is insufficient so that the liquid can not be filled solid tungsten skeleton pore and solid particles come into contact with each other and the grains will grow up.

Tungsten Copper Electrode Liquid-phase Sintering Theory (1/2)

Tungsten copper electrode has both advantages of tungsten (W) and copper (Cu), such as high melting point, high density and high hardness of tungsten, excellent thermal and electrical conductivity of copper. Due to the big difference between tungsten and copper (the melting point of tungsten is 3387℃, the melting point of copper only 1083℃), it makes tungsten copper sintering become a typical liquid-phase sintering.

During the liquid-phase sintering process, Solid solubility in the liquid phase, the solid and liquid phases of liquid interfacial energy and the ability to penetrate the solid phase along the grain boundaries greatly affected the speed of change in the sintering and microstructure. In addition, the parameters, such as the granularity of particle distribution, powder purity, sintering temperature, sintering time, sintering atmosphere and the compact density are all the significant influencing factors of tungsten copper electrode. Liquid-phase sintering must meet wettability, solubility, phase number three conditions, the wettability of the solid, liquid surface tension (specific surface energy) interfacial tension γS, γL and two-phase (interfacial energy) γ are decided. 

tungsten copper electrode

 

Recovery of Mother Liquor for Preparing Ammonium Paratungstate by Ion Exchange Method

Most of ammonium paratungstate (APT), about 80% is produced by ion exchange from the raw material of tungsten ore in tungsten metallurgy in China. There are three main steps in ion exchange: decompose tungsten ore, ion exchange, evaporate and crystallize. Today we provide a method that not only can remove Mo, Sb, As, Sn at one-time, but also recycle NH4Cl, improve the recovery rate of WO3, and eliminate waste water.

0-95% of the mother liquor is returned for preparing desorption agent, the remaining returned to prepare pre-ion-exchange solution, and take the following two ways according to the contents of impurities in the crystallization mother liquor:
1. If the mass ratio of WO3/Mo in ammonium tungstate produced by ion exchange is below 5000, adding (NH4)2S for vulcanization. Conditions for the vulcanization are: vulcanize at 10-75℃, use amount of 0.5-3g/l more than theoretical, then add copper sulfate or chloride or Cu(Ac)2 at temperature of 10-80℃, the amount of Cu2+ is 3-6 times of the theoretical. Filter after kept 1-3 hours, and the filtrate is evaporated and crystallized to prepare APT, crystallization mother liquor returned back directly.

2. if the mass ratio of WO3/Mo is upper than 5000, evaporate and crystallize to generate  APT directly. Add (NH4)2S into the crystallization mother liquor in advance for vulcanization. Conditions for the vulcanization are: vulcanize at 10-75℃, use amount of 1-3g/l more than the theoretical, then add copper sulfate or chloride or Cu(Ac)2 at temperature of 10-80℃, the amount ofCu2+ is 3-6 times of the theoretical and filter after heat preservation for 1-3 hours, filtrate return to reuse.

Preparation Method for Uniform Mixing Sodium in Tungsten Trioxide

Tungsten trioxideThe main process for preparing coarse grain carbide crystal in China is adding alkali metals such as sodium in tungsten trioxide to generate coarse grain tungsten powder after hydrogen reduction, and carbonization at high temperature to get coarse tungsten carbide powder, and then grinding, forming, sintering process to prepare coarse grain carbide. Conventional methods of preparation sodium doped WO3 are spray, artificial doping method, the defects of the two methods is sodium distributing not uniform in WO3 thus affects the subsequent production, and leading particle growing not uniform, products of great difference in properties. Besides, the manufactures may have to buy equipments by using the spray method, thus resulting cost increased. So, is there any way to make the sodium mixed uniform, and do no need to purchase any other equipment? This paper we will provide a method for preparation of WO3 uniform doped sodium.

Steps are as bellows:
1. Take the ammonium tungstate of WO3 concentrate 200~300 g/L as raw material, and Na+ mass concentration of PPM 10~40;
2. Add solid sodium salt according to the requirements of subsequent products, Na/WO3 about 0.05%~0.25%, mix the solution;
3. Evaporate and crystallize, temperature controlled in 80~100℃ with the stirring speed of 50~200 r/min;
4. The end of crystallization when pH reaches 6.4~7.0, then stop heating and cooling down to 20~50℃;
5. Filter the liquid by vacuum filtration, dry to generate APT powder with uniform sodium;
6. Calcine APT in the claining furnace at 680~740℃to obtain tungsten trioxide powder with uniform sodium.

Ammonium Metatungstate Preparing Tungsten Trioxide

Ammonium MetatungstateAmmonium metatungstate (AMT) is an appearance of white or slightly yellow crystalline powder, its water-soluble is 300g / 100ml, it slightly soluble in water; when the temperature reaches at 20 ℃, its solubility is less than 2%. Ammonium metatungstate is used in making metal tungsten, steel, fireproof fabric and for the ceramic industry. Usually, we take ammonium tungstate solution as raw material to obtain ammonium metatungstate solution by solvent extraction or ion exchange method, and then evaporate it to prepare crystals of ammonium metatungstate. Ammonium metatungstate is also used in the manufacture of various petrochemical catalysts and other tungsten compounds, and it is the main raw material refinery tungsten-based catalyst. According to the features of ammonium metatungstate slightly soluble in water, we prepare tungsten trioxide in this case.

Ammonium metatungstate preparing tungsten trioxide is based on taking ammonium metatungstate as raw materials, heating ammonium metatungstate to 220-280 ℃; it can be converted to ammonium metatungstate when it loses some ammonia and crystal water, and then continue to heat ammonium metatungstate to more than 600 ℃, when ammonium metatungstate loses all crystal water and ammonia, cooling and crystallization, the finished product is dried thoroughly into yellow tungsten trioxide.

There many methods of preparation of ammonium metatungstate, such as acid method, thermal decomposition method, ion exchange, solvent extraction method. The method of ammonium metatungstate preparing tungsten trioxide is simple and easy, and it meets the needs of industrial production.

Exploring Tungsten Trioxide Thin film Transmittance

Tungsten Trioxide Thin film TransmittanceTransmittance is physical vocabulary; it is the efficiency of light showing, the percentage of flux through its incident light flux transparent or translucent display devices. It denotes display device or through the efficiency of light; it directly affects the visual effect of the touch screen. Many touch screens are multilayer composite thin film, touch screen should include at least four characteristics: transparency, color distortion, sharpness and reflective.

Analyzing tungsten trioxide thin film by using XRD-600 diffractometer structure and morphology, which shows the transmittance of tungsten trioxide thin films are not different by comparing the sol - gel method and obtained by magnetron sputtering before annealing, and the transmittance of thin film decreases after annealing above 300 ℃, and the higher the annealing temperature, the transmittance is lower. Tungsten trioxide thin film samples are annealed below 350 ℃, the annealed thin film sample is gradually completed amorphous to crystalline transition state within the range of 350 ~ 400 ℃, after annealing at 400 ℃, the substrate also has a diffraction peak.

Different forms of tungsten trioxide thin film samples obtained at different annealing temperatures. In addition, the morphology and optical properties of tungsten trioxide thin films have a great impact on its gas-sensitive properties, such as relatively porous amorphous, which will help the adsorbed gas.

 

Rabbit Tungsten Gold-plated Bar

Chinese zodiac is an integral part of Chinese national culture, the man who is literate or illiterate in China can well count the name of twelve Chinese zodiac in a straightforward way. Everyone has their own corresponding zodiac, from ancient time to nowadays, many people still uses the Chinese zodiac to interpret people's character, estimates the marriages mating and so on. The rabbit is ranked in the fourth of the twelve Chinese zodiac, which was matched to the “mao” that also can be called as “rabbit articulate”.
 
Rabbit tungsten gold-plated bar can also be referred to as the rabbit tungsten alloy gold-plated bar, which is mainly used to celebrate the year of the rabbit or to memorize the person who was born in the year of the rabbit. Rabbit tungsten gold-plated bar can be carved all kinds of lively and lovely rabbit patterns, names or date of birth in its surface, which can be an excellent choice for using as gifts, souvenirs, or collections. Because of the tungsten alloy’s characteristics of good abrasion resistant and corrosion resistant, rabbit tungsten gold-plated bar can be kept for a long time without being corruptible, whether it is used as the collection or souvenir of the rabbit new year celebration, or is used as a gift for someone who is rabbit, it not only can reflect the deep connotation of Chinese cultural, but also can be a good form of mind expression.
Rabbit tungsten gold-plated bar

 

Tungsten Gold-plated Coins For Sports Meeting

The sports meeting is a kind of activity for encouraging people to exercise which has spread to all regions of the country. There are many sports meetings, the bigger as the Summer Olympics and the Winter Olympics, the smaller as the school sports meetings and so on. Scientific research shows that sports can produce the happy factors, which can make people feel happy. Meanwhile, with the improvement of the living standard, people has became to pay more and more attention to the physical exercise. Therefore, the sports meeting will be more and more popular in all parts of the country, and its holding form also has became more and more mature.
 
In order to encourage the athletes who participate the sports meeting, the organizers will purchase the relevant medals, gongs, commemorative coins or some other gifts to the athletes as souvenirs. The tungsten gold-plated coins for sports meeting are using the tungsten alloy as raw material, and made into gold shapes, then plating the beautiful gold layers in the surface of the tungsten coins, the gold plating solution can be rose gold, platinum, violet gold, rhodium, and so on. The tungsten gold-plated coins for sports meeting not only have the beautiful and golden appearance as gold coins, but also can be preserved for a long time due to the tungsten alloy’s characteristics of good wear resistance and good corrosion resistance. So that making the tungsten gold-plated coins can not be easily eroded by the sweat of athletes. Therefore, tungsten gold-plated coins for sports meeting are very suitable to be used as mementos of the sports meetings.
tungsten gold-plated coins for sports meeting

 

Ox Tungsten Gold-plated Bar

Economic globalization makes the cultures blend more and more obviously, the Chinese zodiac as one of the essence of Chinese folk culture, has spread out of the country and been welcomed all over the world. Many countries will show the Chinese culture by releasing the stamps or commemorative coins of the twelve Chinese zodiac,etc.. Oxen, are always to be symbolized as the characters of diligent and indefatigable under people's pens or impressions. They are usually farming silently, for bring the harvest to human. So ox was included in the twelve Chinese zodiac, which makes it could be remembered by people forever.
 
In the twelve Chinese zodiac, ox was ranked in the second place, it is reported that the people who is ox will have the characters of full patience, integrity and perseverance, and hard-working like the ox. Ox tungsten gold-plated bar is that to plate an beautiful gold layer in the tungsten bar which was engraved with the pattern of ox, it has the same appreciation value and collection value as the gold bar. Therefore, the ox tungsten gold-plated bar can be used as a gift, collection, or souvenir to the family or friend who is ox. The size, weight, surface lettering of the ox  tungsten gold-plated bars can be customized for your requirements.
Ox tungsten gold-plated bar

 

 

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