Rapid Synthesis of Tungsten Carbide Composite Powder

rapid synthesis of tungsten carbide composite powder image

Tungsten carbide is a compound composed of tungsten and carbon. It is mainly used in the production of cemented carbide. At present, the way to produce tungsten carbide powder is the two step method, that is, first we use hydrogen to reduce tungsten oxide to tungsten powder, the tungsten powder is then carbonized and carbonized into tungsten carbide at high temperature. But this method is not easy to produce ultrafine tungsten carbide powder, not to mention the production of ultrafine particles of tungsten carbide - metal cobalt composite powder.

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Tungsten Oxide Surface Effect

Tungsten oxide picture

The surface effect means that when the tungsten oxide particles are in the small size range of 1-100 nm, as the diameter of the tungsten oxide particles becomes smaller, the number of atoms on the surface of the nano particles is rapidly increased.

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Synthesis of Defective Tungsten Oxide Nanomaterials

Tungsten oxide picture

Defective tungsten oxide nanomaterials have drawn wide attention in the tungsten products industry because of their unique structural properties and excellent properties. The use of traditional solvothermal method can be prepared with defective tungsten oxide nanomaterials. Defective tungsten oxide nanomaterials synthesis method is as follows:

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Defective Tungsten Oxide Nanomaterials

Tungsten oxide picture

Unlike the stoichiometric tungsten oxide color, the defective tungsten oxide nanomaterials are light green or blue with an extra broadband absorption between 400 and 700 nm. This increased absorption peak is due to the presence of oxygen vacancies leading to a new band in the conduction band.

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Production of Ammonium Paratungstate by Zero Pollution

production of ammonium paratungstate by zero pollution image

In the prior art, the preparation of ammonium paratungstate industrial process from tungsten mineral raw materials by caustic soda or soda decomposition to obtain crude sodium tungstate solution; purification by solution ion exchange or solvent extraction transformation to obtain the pure ammonium tungstate solution; then through evaporation and crystallization, APT products.

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Sintering - Rearrangement of Particles

sinter capillary action image
During the sintering, there will be stages of liquid phase formation, rearrangement, dissolving-reprecipitation and solid phase sintering. After the liquid phase is generated, it flows under the influence of pore pressure difference and capillary force, which makes the solid particles suspended in the liquid phase rearrange. It is the mechanism of particle rearrangement in liquid sintering.

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Mechanism of Solid Phase Sintering

dihedral angle image
After the two stages of particle rearrangement and dissolution-reprecipitation, the densification process has slowed obviously. Because the pores have basically disappeared, the distance between the particles is narrower, making it more difficult to flow into the pores. Then the particles are drawn close together, and the sintering is entered into the phase of solid phase sintering, forming the skeleton.

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Mechanism of Solid Phase Dissolution and Reprecipitation

change of sintering solid phase image
After the liquid phase formation and particle rearrangement, the densification process of the sintered body has made great progress during the sintering. However, the resistance of the liquid viscous flow is increased because the particles are formed to a certain extent and form a bridge. The phase of particle rearrangement cannot be completely compact, so it is necessary to further advance through solid phase dissolution and reprecipitation.

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Influence Factors of Particle Pattern and Distribution

different wetting effects of liquid phase image
The sintering of tungsten carbide is a liquid phase sintering process. Particle pattern and distribution (mainly refractory carbide particles) will directly affect the properties of the tungsten carbide, such as hardness, strength and so on. Microstructure of liquid phase sintered alloy, namely solid particle shape and distribution, depending on the crystallographic characteristics of solid substances in the liquid wettability or the size of the dihedral angle.

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Removal of Chromium from Tungsten Waste

removal of chromium from tungsten waste image

Recovering tungsten from tungsten waste has become an important measure to alleviate the shortage of raw materials. At present, the main ways to treat tungsten waste at home and abroad include mechanical crushing, electrolysis, alkali leaching, sodium roasting and zinc melting. Among them, sodium roasting technology is more mature and has wide applicability to waste tungsten materials. Therefore, this method is generally used to recycle tungsten carbide and various kinds of tungsten.

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