Zirconium Tungsten Electrode

zirconium tungsten electrode

Zirconium tungsten electrodes are kind of rare earth tungsten electrodes which added zirconia (ZrO2) into tungsten-base electrode, produced by powder metallurgy. Its main component are 98 ~98.8% tungsten, 0.91~1.2% zirconia, 0.01~0.07% yttria and 0.01~0.02 cobalt. The tip color of zirconium tungsten electrodes are brown and white. When the doping amount of zirconia is 0.20 to 0.40 percent, the tip color is brown; when doping amount of zirconia is 0.70% to 0.90%, the tip color is white. Zirconium tungsten electrode welding performance lies between tungsten electrodes and thorium tungsten electrode, having good welding performance. In addition, it is mainly produced to improve the shortcoming of tungsten electrode which at high load welding conditions easily melts to contamination the workpiece. Because when zirconium tungsten electrode operates at high load currents, the ends of the electrodes can keep spherical shape thereby reducing tungsten infiltration phenomenon, and it has good corrosion resistance as well, so use a wide range than tungsten electrodes.
 
Zirconium tungsten electrode and pure tungsten electrode generally use in alternating current (AC), and not for direct current (DC), mainly as AC welding of magnesium aluminum and other alloys. At AC welding, zirconium tungsten electrode using ratio is higher than pure tungsten electrode, because during welding the arcing is better than pure tungsten electrodes and arc beam stability. Besides it has good current carrying capacity, good corrosion resistance and weldability. What’s more, it can prevent tungsten infiltration phenomenon and pollution, especially in the high load current conditions the superiority of it is not a substitute for the other electrode. Zirconium tungsten electrodes can also be used for high quality welding rays, mainly because the high quality welding ray has high requirements of tungsten pollution, and zirconium tungsten electrode under high load currents has little tungstenizing phenomenon, so zirconium tungsten electrodes replace tungsten electrode and other rare earth electrode widely use in high quality welding rays fields.

Thorium Tungsten Electrode

Thorium tungsten electrode is kind of rare earth tungsten electrode which adding 1% -2% of thorium oxide in tungsten-based alloys, produced by powder metallurgy. Thorium tungsten electrode is the first used rare earth electrode and has best welding performance. It has low electronic features, high recrystallization temperature, good electrical conductivity, good mechanical cutting and other good properties. However, because thoria is a radioactive material, which is affected by the radiation produced in the welding process and radioactive contamination. The harm caused by radiation on the human body is mainly external irradiation and enters the body through the respiratory and digestive systems occurs in vivo exposure. So people gradually developed a variety of rare earth tungsten electrode to take place tungsten electrodes thorium, such as cerium tungsten electrode, lanthanum tungsten electrodes.
 

Thorium Tungsten Electrode

The tip color of thorium tungsten electrodes is varies according to the amount of doping, when thorium oxide (ThO2) doping amount between 0.90% to 1.20%, the tip color is yellow; doping amount between 1.8% ~ 2.2%, the tip color is red; doping amount between 2.80% - 3.20%, the tip color is purple; doping amount between 3.80% - 4.20%, the color is orange.
 
Thorium tungsten electrodes has good operating performance which can operate well in the current overload, so often as the DC negative electrode or as the positive electrode using in carbon, stainless steel, the nickel alloys, and titanium alloy. The experiment found that the thorium tungsten electrode which content 2% thorium oxide has the lowest work function, so that it can work well in an overload voltage and has long life. Its performance is better than adding 1% thorium tungsten electrode which added 1% thorium oxide. When using the electrode for welding should fast and be careful to take place DC welding in front of the AC welding. Because when AC welding, ball balled will not melt, so the effect is not well as liquid ball.

Dissolve Tungsten Scraps to Recover Ammonium Paratungstate

Ammonium paratungstate (APT) and tungsten trioxide scraps, as well as substandard products such as tungsten powder and carbide scraps will produce in the smelting process. At present, there are two main ways to deal with these substandard products:
1. Add unqualified products into tungsten products processing as a crystal seed in order to reduce costs and improve the recovery rate of tungsten smelting. Although this process can deal with the substandard products without increasing cost, but it will affect the quality of tungsten powder and carbide;
2. The method that directly dissolve substandard products into alkali to get sodium tungstate solution, and then returned to the production of APT will cost much.

Tungsten scraps

A method that can effectively dissolve APT is proposed in this paper. Mix APT with ammonia, then stir and heat, to effectively get APT reacted with ammonia and generates ammonium tungstate solution.

The specific steps are as follows:
1. Mix APT with ammonia to get the mixture;
2. Make APT dissolved in ammonia, and the tungstate solution;
3. Evaporate and crystallize the tungstate solution to generate APT qualified.

Advantages:
1. recycling tungsten in smelting process at low cost, further improve the recovery rate, reduce energy consumption, and provides a foundation for new technology and product research of tungsten smelting;
2. Shorten the process, increasing the efficiency, and simplify the equipment and operation;
3. Achieve the goal of clean production in tungsten smelting to make tungsten smelting site easier to manage and cleaner.

Tungsten Trioxide Photocatalytic

Photocatalytic also called photocatalyst, it is a kind of light irradiation, it can not afford to change itself, and it can promote chemical reactions, photocatalyst is naturally energy by converted into chemical to act as a catalyst, so that oxygen and water molecules around can excite into highly oxidizing power of the free ions. It can decomposable harmful organic substances and some inorganic substances, not only accelerate the reaction, also cause waste of resources and the formation of additional pollution.

Tungsten TrioxideApplications:
1: Air purification. Tungsten trioxide photocatalyst can use water vapor and oxygen in the air to remove contaminants from the air in the greenhouse, such as nitrogen oxides, sulfur compounds, formaldehyde and other harmful gases. In addition, it can also be used for photocatalytic degradation of industrial waste gas.
2: Anti-fog and self-cleaning. The use of tungsten trioxide to prepare tungsten trioxide thin films has the same photocatalytic action. The respect to the terms of the tungsten trioxide powder has high hydrophilic. Under ultraviolet light strong oxidizing, the power can be generated by the decomposition of organic matter adsorbed on the above-fog and hydrated carbon dioxide that reaches self-cleaning effect.
3: Anti-bacterial. The use of tungsten trioxide photocatalytic photo-generated electrons and photogenerated holes H2O that adsorbed to the catalyst surface is to form an active superoxide ion with strong oxidizing, and bacterial cells or components of biochemical reactions within the bacteria, we can completely kill the bacteria, the degradation by bacteria also release toxic compounds, which prevents secondary pollution caused by endotoxin.

 

Purification of Unqualified Ammonium Paratungstate

A method of using unqualified, waste and dirty ammonium paratungstate (APT) as raw materials to generate high purity APT is presented in this paper.

The method includes steps as following:
1. Calcining materials (unqualified, waste and dirty APT) to obtain tungsten trioxide;
2. Dissolving tungsten trioxide generated in ammonia to form ammonium tungstate solution;
3. Filtering ammonium tungstate solution generated, remove the solid impurities, and then evaporate and crystallize to get wet APT;
4. Drying and screening the wet APT crystal to obtain high purity APT with total content of impurities in less than 65ppm.

Characteristic of this method:
1. Using the general and unqualified APT to produce high purity APT is a purification process;
2. High purity APT will meet the follow-up APT deep processing to the production of high quality tungsten products;
3. Through the method of roasting APT to get tungsten trioxide and then dissolved in ammonia can impactful solve the problem of bed effect on apt direct dissolve in ammonia;
4. Part of impurities that difficult to remove is removed in the APT calcination process, and create the conditions for the production of high purity APT products;
5. Solve the practice that low quality of APT back to the main process by alkali dissolution, and improve the recovery rate of production process, reduces cost, and produce high purity APT products at the same time.

 

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