Injection Molding Machine System Composition

Whether it is a plunger injection machine or a screw type injection machine, the system is composed of four subsystems: injection, mold clamping, transmission and control. The following figure is an injection molding machine structure.
 
system composition of injection molding machine image
 
1, Injection System
Including the screw or plunger and cylinder feeding, heating device, nozzle, spreader (plunger injection machine) etc...
 
Take the screw injection machine as an example:
 
(1) Screw
In the powder extrusion process, the extruder also uses the screw device, but the injection machine screw and the extrusion screw are different:
 
A, The injection machine has both rotational and axial movement, while the extruder screw only rotates;
 
B, The ratio of the length to diameter and the compression ratio of the injection machine screw are smaller than the extruder screw;
 
Note: compression ratio: the ratio of the volume of the screw at the feed port to the volume of the last slot in the forming section.
 
(2) Barrel
Basically the same as the extruder barrel 
 
(3) Nozzle
The function of the nozzle is to increase the flow velocity of the melt so that it can fill the mold quickly. It can be divided into two types: open nozzle and closed nozzle. The former is simple in structure and small in pressure loss, but cannot prevent tape casting. Meanwhile, the latter is easy to use and can prevent casting, but the structure is complex and the pressure loss is great.
 
2, Clamping System
With enough clamping force, the clamping system plays the role of switch mold. It is composed of a fixed plate, a moving plate, a die cylinder and an ejection device. Among them, the ejector is used for demoulding of products. There are two kinds of hydraulic and mechanical.
 
3, Transimission Gear
The transmission mechanism of the injection machine mainly consists of motor, gear, cylinder and oil etc... The hydraulic circuit provides the drive for all action. It provides drive for movement throughout the hydraulic circuit.
 
4, Control System
It mainly consists of motor, switch and relay. It plays the role of motion control.
 

 

 

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