Properties of Military Tungsten Alloy
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 14:36
Tungsten heavy alloys are consisted of W-Ni- Fe or W-Ni- Cu or even W-Ni-Cu-Fe, some tungsten alloy is added Co.Mo.Cr and so on.The most important property for tungsten alloy cube is that small volume with high density, which means it could be applied in some fields need the little but heavy parts, especially for military defense, projectiles it play very important role. Heavy-metal tungsten alloys were identified as likely replacements, but these materials were not tested early in the munitions development process for adverse health effects as embedded fragments.Main Application of tungsten alloy: For making rotors of dynamic inertial materials, the stabilizers of aircraft wings, shielding materials for radioactive materials, containers in hospitals and for radioactive isotope (Cobalt 60), and for material of armor piercing bullets and moulds or the military use, etc.
The military tungsten alloy block part adopts the technology of metal injection molding which near net shape technology and the processing methods compared with conventional superiority is a manufacturing quality precision component. Directly manufacturing small sized part about 0.1g to 200g with complicated geometric shapes, compared to investment casting and powder metallurgy, the metal injection molding parts’ tolerance can be held to +/-0.1~0.5%, having high relative density 95 percent to 99 percent and more consistent microstructure and higher mechanical property. Without or only minute quantity of machine work needed, material use rate as high as 97%, part dimension being of small manufacture tolerance, and repeatability, adjustable material composition, fine parts surface smoothness, improvable strength and wearing resistance by heat treatment.
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Tungsten Alloy as Balance Weight in Aerospace Industry
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 14:24
Tungsten alloys enable the physical size of components to be reduced, offering greater aircraft balance/ballast weight distribution. Machineable high-density tungsten alloys offer unmatched stabilization properties. These anti-vibration metals provide vibration dampening capabilities, making them the perfect choice for such applications as helicopter blades, aircraft ballast weights, missile components, and more.With high-density materials, aircraft balance weight can be achieved in tight spaces.
Tight tolerances, precision manufacturing and consistent quality are essential on every part.
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Reasons for Choosing Tungsten Heavy Alloy as Counterweight
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 14:01
Tungsten heavy alloy (WHA) balance weight of racing car is now becoming the most popular material for ballast, due to its main advantages as follows:
Highest density
Adding WHA balance weight into the whole framework of a racing car is helpful to optimize the performance of the racing car during the racing progress, which contributes to the better control of the car's movement.
High tensile strength and good creep resistance
Tungsten has high tensile strength and good creep resistance with a high mass/size ratio, so it will be the ideal to work in a restricted space. Its high density also gives enhanced sensitivity by increasing the control of load distribution.
Machined Easily
WHA is also easily machineable which gives designers greater flexibility in deciding on the final shape of components and offer designers several advantages over conventional balance materials e.g. lead or steel.
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Introduction of Tungsten Alloy Ball
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 12:02
Tungsten alloy ball is small in volume but very dense, which means the product can be used in various fields requiring small but heavy parts, such as the counterweights for golf club, fishing weights, counterweights for military applications, projectiles in the missile weapons, armor piercing ammunition, hunting pellets, prefabricated fragments, the missile weapons, armor piercing ammunition; counterweights for oil logging; also some fields concerning with precision industry, such as mobile phone vibrator, clock cube, self-winding watches, anti-vibration toll holders, flywheel weights, etc. Heavy tungsten alloy balls or tungsten weight is widely used in weight or balance industrial, and in military.
Tungsten alloy ball is in small volume with high density, which means it could be used in some fields need the little but heavy parts, such as the counterweights of golf club, Pinewood Derby car, fishing weights, Medical Instruments, hunting gun’s bullets’ balls; ballast for motorboat, sailboat, submarine; counterweights for military defense, projectiles in the missile weapons, armor piercing ammunition, hunting equipment, prefabricated fragments; counterweights for oil logging; also some fields concerning with precision instrument and shielding material.
Tungsten alloy ball provides a safer, non-toxic and environmentally friendly alternative to lead. Their higher density enables them to hold their shape better, even under extreme conditions.
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Tungsten Alloys May Not Be the Best Choice for "Green" Bullets
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 11:52
With efforts underway to ban lead-based ammunition as a potential health and environmental hazard, scientists are reporting new evidence that a prime alternative material for bullets -- tungsten alloys-- may not be a good substitute The report, which found that tungsten alloys accumulate in major structures of the immune system in animals, appears in ACS' journal Chemical Research in Toxicology.
Jose Centeno and colleagues explain that tungsten alloys have been introduced as a replacement for lead in bullets and other munitions. It resulted from concern that lead from spent ammunition could harm wildlife when it dissolves into water in the soil, streams, and lakes. Scientists thought that tungsten alloys were relatively non-toxic, and a "green" replacement for lead. Recent studies suggested otherwise, and with small amounts of tungsten alloys also used in some artificial hips and knees, Centeno's group decided to gather further information on tungsten alloys.
They added small amounts of tungsten compound to the drinking water of laboratory mice, used as surrogates for people in such research, and examined the organs and tissues to see exactly where tungsten ended up. The highest concentrations of tungsten were in the spleen, one of the main components of the immune system, and the bones, the center or "marrow" of which is the initial source of all the cells of the immune system. Further research, they say, will be needed to determine what effects, if any, tungsten may have on functioning of the immune system.
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Manufacturing Process and Properties of Tungsten Heavy Alloy
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 10:23
Tungsten heavy alloy, also called tungsten heavy density alloy. Its main component is tungsten which consist of 85-98%. Therefor the first step of manufacturing heavy alloy is to mix the metal powder, and then trough pressing and liquid-phase sintering processes.
Tungsten heavy alloy is excellent in high density, high strength, good electric and heat conduction.Tungsten heavy alloy has the advantages of good corrosion resistance and antioxidant activity. Besides,
Tungsten heavy alloy has good capability in absorbing rays.
Tungsten heavy alloy is used in nuclear shielding, vial shield, isotope container, high- temperature die, electrical rivet, tungsten sinker bar, shrapnel head, golf and tungsten alloy dart parts spheres. It is core for armourpiercing bullet measurement.
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Tungsten Alloys for High-temperature Tooling Parts
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 10:12
Tungsten alloy in high temperature tooling is called as tungsten alloy extrusion dies and die casting components.
Tungsten alloy can save time and money in hot metal working. The high tungsten content offers good resistance to thermal cracking, erosion, soldering and the effects of heat cycling in hot metal working processes. Experience has shown that, due to its non-wetting properties, tungsten alloy has significantly increased longevity over the equivalent parts in steel or cast iron. Tungsten alloy does not require heat treatment before use.
Tungsten alloy can save time and money in the extrusion of copper and copper alloys because its high tungsten content offers good resistance to metal pick up, erosion, soldering and the effects of heat cycling such as thermal cracking. This significantly increases the operating life of die inserts compared to the same components made from steel or stellite.
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Tungsten Heavy Alloys-Replace Depleted Uranium(DU) Penetrators
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 10:02
In recent years, there has been an increased desire to replace depleted uranium (DU) anti-armor penetrators with tungsten heavy alloy (WHA) penetrators. However, the ballistic performance of WHA does not compare with that of DU.
Many methods of improving the ballistic properties of tungsten heavy alloys have been explored. One recent method includes jacketing a long thin core of WHA with a more ductile metal. However, applying thermal-sprayed coatings onto a tungsten substrate is a challenge. The differences in the coefficients of thermal expansion (CTE) make it difficult to achieve adequate adhesion of most coatings to tungsten. Further compounding the problem are residual stresses inherent in thermally sprayed coatings. The thicker the coating desired, the more likely disbonding will occur upon cooling of the substrate. Early attempts to apply an Ni coating (0.0lOA).020 in thick) to a tungsten substrate yielded immediate disbonding and/or cracking of the coatings. The work presented is an investigation focusing on modifications to spray parameters and the use of multiple thin layers to minimize heat transfer and achieve better adhesion.
The use of a material with a CTE nearer to that of tungsten heavy alloys as a bond coat and grading of coating materials was also examined as a method for increasing the overall adhesion of the coating system.
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The Introduction of Tungsten Heavy Alloys in Aircraft and Medical Shielding Materials
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 09:50
Tungsten heavy alloys comprising by weight from about 80 to about 100% tuten and from about 0 to about 20% of one or more heavy alloying metals are produced by introducing powders of tungsten and the alloying metals into a thermal spray plasma gun, melting the powders in the hot zone of the gun to form a molten alloy and then spraying the molten alloy in droplet form into a collecting chamber where the droplets are solidified, and the resultant alloy in powdered form is collected. The powdered alloy can be further mixed with powdered copper, iron, nickel, cobalt or tantalum and compacted by dynamic or explosive compaction to form a near full density material. Full density materials are produced by further thermomechanical processing of the compact.
Tungsten heavy alloys, which are of great value in counter weights for aircraft, in ballistics, and in other applications, are conventionally produced by liquid phase sintering of mixed elemental powders. Alloys produced by this method are generally two-phase composites consisting of rounded tungsten grains dispersed in an alloy metrix.
The mechanical properties of tungsten heavy alloys are strongly dependent upon their specific microstructural features: for example, the grain size, contiguity, dihedral angle and the volume fraction of the tungsten phase. For a given tungsten content, the optimal microstructure exhibits low contiguity, small grain size, and strong W-W grain boundary and W-matrix interface.
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Application of Tungsten Heavy Alloy in Many Fields Such as Sports, Medical And Military
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- Category: Tungsten Information
- Published on Monday, 13 May 2013 09:37
There are various kinds of tungsten heavy alloy products, like tungsten heavy alloy rod, tungsten heavy alloy plate, etc.. This article is talking about tungsten heavy alloy main applications.
Tungsten heavy alloy can be used in many fields due to its excellent properties, such as small capacity but high density. When it comes to tungsten heavy alloy main applications, tungsten heavy alloy could be widely used for different industries and countries in various fields, such as the sports, including golf, fishing, darts, racing cars and others. Tungsten heavy alloy can be used in the medical treatment, like radiation shielding, isotope container, source holder. Tungsten heavy alloy can also be used in the scientific field, like tungsten heat sinks, oil drill, mine exploration and others. Tungsten heavy alloy is also used as a substitution in some military products for Depleted Uranium.
For its high melting point, tungsten heavy alloy is usually used in high temperature fields. Tungsten heavy alloy is friendly to the environment, so tungsten heavy alloy can be produced into fishing sinker, jig and other products. Due to its special properties, tungsten heavy alloy is very popularly applied in our daily life.
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