Tungsten Polymers: The Best Replacement To Lead

Lead is a heavy metal and can be poisoning the day to day operations of human organs are inhibited. Despite these health risks, lead is very useful in industries today because of the properties it possesses, such as its malleability and low melting point making it easy to mold and melt, in addition to its low cost which makes it economical for use for industrial purposes.

Recent studies show that the heavy usage and poor disposal of lead products for decades has caused irreversible effects to the environment and as such lead is now ranked as the second most hazardous substance by the United States government. A kind of material without toxic needed badly, tungsten polymers are being introduced as an effective lead alternative in a variety of applications for which lead has traditionally been used. This push for alternatives is due to the threat that leads poses to the environment and to human health.

Therefore, tungsten polymers have become a notable alternative to lead in numerous applications because they can match the physical properties of lead, like high density, while being environmentally benign. This polymer composite is made up of tungsten powder and a plastic base resin, which are compounded together into a thermoplastic material at 11 g/cc, the same density as lead. The base resin systems are made up of; polysulfones (PSU), co-polymides, polyamides (PA), polymethylpentenes (PMP), polyurethanes (TPU), acryloynitrile butadiene styrene (ABS), polyethylenes (PE) and polyetheretherketones (PEEK).

tungsten polymer

Electrophoretic Deposition Tungsten Trioxide Thin Film

WO3 thin film renders color by irradiation with light or by using an appropriate electric field energy that referred to as a photochromic or electrochromic, which has potential applications in smart windows, large area displays and automotive mirrors, etc. Preparations of WO3 thin films are electrophoretic deposition magnetron sputtering, chemical vapor deposition, and sol - gel method.

Electrophoretic depositionElectrophoretic deposition refers to a stable suspension by the action of the electric field, the colloidal particles deposited material called electrophoretic deposition process. E.g., DC voltage is applied to the electrodeposition coating, and charged paint particles move to the cathode, and the cathode surface with an alkaline effect is produced by the formation of insoluble material deposited on the work surface. There are two processes on accordingly electrophoretic deposition comprises, one is electrophoresis, and the second is deposition. Entire electrophoretic deposition process is divided into the following four steps:
(1) Electrolytic: initially, producing hydrogen and hydroxyl ions OH is the reaction at the cathode electrolysis reaction, the reaction resulting in the formation of an overbased cathode surface boundary is layer, when the effect of the cation and the hydroxide becomes water-insoluble substances, it coating film deposition:
(2) Electrophoresis: the cationic resin and H + in the electric field moves to the cathode, and anions to the anode movement;
(3) Electrodeposition: the surface to be coated, a cationic resin and the surface of the cathode basic acting, and not precipitated sediment deposited on the workpiece.
(4)Electro-osmosis: thin film coating on the surface of the solid and translucency with the majority of the pores leaking water that is discharged from the cathode coating thin film in the electric field, which causing the coating dehydration. Tu film is adsorbed on the surface, completing the electrophoresis process.

Dissolving amount of tungsten powder with hydrogen peroxide (H2O2), to prevent bumping solution, H2O2 should be added and dissolved during stirring constantly. After cooling and filtering completely, adding the appropriate amount of concentrated sulfuric acid (CH3CH2OH) and acetic acid in the filter solution (CH3COOH), which can get WO3 sol. Electrophoretic deposition is conducted under greenhouse, and the current density is DC steady flow instrument, preparing WO3 thin films from taking the substrate as an electrode, the current passing through the cathode that can be deposited WO3 thin film, which can obtaining the deposition required thickness, simple operation, a film-forming, high transparency, film uniformity and the substrate with a solid advantage.

 

Sodium Molybdate and Sodium Tungstate Corrosion Inhibition to Carbon Steel

In previous article,the corrosion inhibition of sodium molybdate and sodium tungstate to stainless steel in acid medium has been introduced. This article will introduce the corrosion inhibition of sodium molybdate and sodium tungstate to carbon steel in weak alkaline medium. Carbon steel is unlike stainless steel. It refers to iron carbon alloy of carbon content less than 2.11%. Carbon steel generally contains small amounts of silicon, manganese, sulfur and phosphorus in addition to carbon. Sodium molybdate and sodium tungstate as green new corrosion inhibitors of low toxicity have important meaning of improving the corrosion inhibition effect of carbon steel and reducing the cost.
 
The experiment using polarization curve method and XPS surface analysis to study the corrosion inhibition of sodium molybdate and sodium tungstate to carbon steel in weak alkaline medium. The following conclusions can be drawn:
1. In 0.05mo1/L sodium bicarbonate solution, sodium molybdate and sodium tungstate can reduce critical passive current density of carbon steel and with the increase of its concentration, ∆ ipp also increases. And the anode second peak appears in the polarization curve. The peak value decreases with the increase of sodium tungstate and sodium molybdate concentration. 
2. After adding 3.30mol/L sodium chloride in 0.05mo1/L sodium bicarbonate solution, carbon anode polarization curve no longer has the properties of activation and passivation. This shows that chloride ion has strong destruction effect on the passivation film.
3. In 0.05mo1/L sodium bicarbonate and 3.30mol/L sodium chloride solution, only when the concentration of sodium molybdenum and sodium tungstate is more than a certain value, carbon anode polarization curve can show the properties of activation and passivation. With the increase of sodium molybdenum and sodium tungstate concentration, passivation range is wider.
4. In 0.05mo1/L sodium bicarbonate solution, sodium molybdate and sodium tungstate has depolarization effect to cathode polarization reaction of carbon steel. After adding the chloride ion, they have certain inhibitory effect on cathode.
5. XPS analysis shows that the carbon steel contains Mo (VI) or W (VI), Fe (III), O2-, C and a small amount of Fe (II) in 0.05/L sodium bicarbonate solution containing sodium molybdate and sodium tungstate. And CO32- also enters the passivation film.

Sodium Tungstate, Sodium Molybdate and Other Reagents Synergistic Corrosion Inhibition

There’re many methods of controlling equipment corrosion in industrial cooling water system. Adding corrosion inhibitor is not only convenient, cheap, but also has strong applicability. It is one of the important methods. Common corrosion inhibitors are chromate, nitrite. Most are toxic. Sodium tungstate and sodium molybdate are non-toxic, harmless and inorganic corrosion inhibitors. It could be applied in industrial circulation water.
 
HEDPWhen adding sodium molybdate and sodium tungstate alone in the simulated cooling water, with the increase of the concentration of sodium tungstate and sodium molybdate in simulation cooling water, the corrosion rate of carbon steel gradually reduces and the corrosion rate increases. But to achieve better corrosion inhibition effect, the concentration of sodium molybdate and sodium tungstate is required quite high. In order to reduce the amount of sodium molybdate and sodium tungstate, this paper introduces the synergistic corrosion inhibition of sodium molybdate, sodium tungstate and common organic phosphoric acid (HEDP), orthophosphoric acid and Zn2+.
 
Through the experiment, following conclusions can be drawn:
1. In the simulated cooling water, using sodium molybdate, sodium tungstate alone requires higher concentration to have good corrosion inhibition effect on carbon steel.
2. Sodium molybdate, sodium tungstate and HEDP composite can reduce the corrosion rate of carbon steel greatly and the dosage of sodium molybdate and sodium tungstate has greatly reduced. If increasing the concentration of HEDP, corrosion inhibiton effect is more obvious, and ratio of sodium molybdate and HEDP compound sodium tungstate effect is better.
3. If instead of HEDP as part of orthophosphoric acid, then the corrosion inhibition effect is greatly increased. But if orthophosphoric acid and sodium molybdate compound using phosphoric acid concentration is greater than 4 mg/L.
4. Sodium molybdate or sodium tungstate and HEDP, Zn2+ distribution, the corrosion effect is greatly increased, the synergistic effect is obvious, to join only 0.5 mg/L Zn2+ can make corrosion highly efficient, shows good synergistic effect between the three.
5. Sodium molybdate and HEDP, orthophosphoric acid, Zn2+, cathode and anode process of carbon steel have good inhibitory effect. Sodium tungstate and HEDP, orthophosphoric acid, Zn2+, the anode process of carbon steel had good inhibitory effect. The addition of Zn2+ to cathode and anode effect is very obvious. It is a kind of excellent corrosion additives.

 

Sodium Molybdate and Sodium Tungstate Corrosion Inhibition to Stainless Steel

Sodium molybdate is white diamond crystal. It can be oxidizing roasted by molybdenum concentrate to generate molybdenum oxide. Sodium molybdate solution is generated by liquid alkali leaching. After the suction filter, concentration, cooling, centrifuging and drying, sodium molybdate can be obtained. There are many kinds of applications of sodium molybdate. It’s mainly used in the manufacture of alkaloids, printing ink, chemical fertilizer, molybdenum red pigment, precipitation agent, catalyst and molybdenum salt. It can also be used in the manufacture of flame retardants and pollution-free type metal inhibitor of cooling water system and it’s also used as zinc plating, polishing agent and chemical reagents.
 
Sodium-Molybdate
The corrosion of metal is an extremely serious damage factor in the modern industry and life, which brings huge economic losses and safety hazards to the human society. Using corrosion inhibitor has important economic meaning and environmental meaning. Sodium tungstate and sodium molybdate are non-toxic, harmless and inorganic corrosion inhibitors, which have good corrosion inhibition for the corrosion of the metal. This paper mainly discusses the corrosion inhibition of sodium tungstate and sodium molybdate to stainless steel in acid medium. Through the contrast research, conclusions can be drawn:
 
1. In 1.0 mol/L sulfuric acid solution, sodium molybdate and sodium tungstate make corrosion potential of stainless steel move to positive direction. This shows that they are anode type corrosion inhibitors.
2. In 1.0 mol/L sulfuric acid solution, different concentrations of sodium molybdate and sodium tungstate can reduce critical passive current density of stainless steel. But its mechanism is not the same. Sodium molybdate is the reduction and adsorption on the surface of the electrode, but sodium tungstate reduces critical passive current density of stainless steel by the heteropoly acid deposition.
3. The stainless steel forms the passivation membrane surface in 1.0 mol/L sulfuric acid solution containing sodium molybdate. It’s mainly composed of Cr (III), Mo (VI), Fe (III), Ni (II), O2- and OH. Mo (IV) has not been found on the surface of membrane. Molybdenum mainly exists as Mo (VI) in the inner membrane. 
4. In 1.0 mol/L sulfuric acid solution, sodium molybdate has inhibitory effect to the cathode process and obvious inhibitory effect in low concentration. Sodium tungstate doesn’t have obvious inhibitory effect on cathodic hydrogen evolution.
 

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