Tungsten Carbide Buttons Wear Resistance Influencing Factors (1/2)
- Details
- Category: Tungsten Information
- Published on Thursday, 10 March 2016 16:52
- Written by xiaobin
- Hits: 235
Take tungsten carbide (WC-Co) as a example, it has high hardness, high density, high strength and excellent chemical stability, but its wear resistance is poor. Related researchers have conducted extensive research, which includes three influencing factors on the wear resistance of tungsten carbide buttons, such as the grain size of solid phase (WC), trace element or additives and chemical heat treatment, etc.
According to the principle that material micro-structure determines the surface property, the researcher propose the granularity of solid phase (WC) in tungsten carbide has a great impact on the wear resistance and they do o lot of extensive researches. The experimental data shows that when the cemented carbide (WC-Co) in the hard phase (WC) grain size is reduced to sub-micron or less, to the material hardness, strength, toughness and wear resistance have been improved to some extent. The relationship of wear rate and WC grain size given as follow:
From the figure we can clearly see in the lower hardness, the hard phase tungsten carbide (WC) hardness plays a major role, while at higher hardness values, the toughness of the material take effects. With the increasing size of the WC particles, accelerated wear, wear rate did rise, but can not be considered biased nano-scale tungsten carbide (WC) particles and wear properties will certainly be advantageous for the wear mechanism and conditions are mutually reinforcing. Generally, the finer the crystal grain size that is smaller defect, the binder phase of cobalt (Co) smaller average freedom, corresponding high hardness and bending strength. With increasing hardness of tungsten carbide, WC grain size and relative sizes of the abrasive is close, no significant correlation between the wear volume losses with the hardness of the alloy.
Tungsten Carbide Supplier: Chinatungsten Online tungsten-carbide.com.cn | Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:sales@chinatungsten.com |
Tungsten News&Tungsten Prices, 3G Version: http://3g.chinatungsten.com | Molybdenum News & Molybdenum Price: http://news.molybdenum.com.cn |
Ammonium Paratungstate Preparing Ultrafine Cesium-tungsten Oxide Powder
- Details
- Category: Tungsten Information
- Published on Wednesday, 09 March 2016 18:07
- Written by chunyan
- Hits: 271
Cesium is a golden yellow metal, low melting point active metal, easily oxidized in air and can react violently with water to produce hydrogen and even explode. There is no elemental form of cesium in nature, cesium minimal distribution in the ocean in the form of cesium salt. Cesium tungsten bronze is widely used because of its low resistance, excellent visible light transmittance, near-infrared shielding properties. Also it is widely used in preparing conductive thin film, since being the glass transparent insulation coating as insulating agent, it has excellent properties like low resistance, excellent visible light transmittance and near-infrared shielding performance. The article provides a method that using ammonium paratungstate and cesium nitrate as raw materials to produce Cesium-tungsten oxide ultrafine powder, the specific steps are as follows:
1. Weighing the cesium nitrate, ammonium paratungstate by the molar ratio of Cs/W being 1: (1.5 to 2.8), and adding chelating agent and alcohol reagent, reacting at 170°C for 3 hours;
2. Loading the mixture obtained in step 1 in a pressure vessel shells, raising the temperature to 260~270°C for reacting for 5 to 8 hours;
3. The reaction obtained in step 2 is carried out alcohol washing, centrifugation; then dried in the conditions of 80°C in vacuum, thus to generate complete crystalline cesium-tungsten powder.
Using this method to prepare cesium-tungsten oxide ultrafine powder has many advantages, such as: saving the materials, thus to save costs; shorten the preparation period, make it advantaged for industrial production; products prepared are ultrafine powders with a very low resistance.
APT Supplier: Chinatungsten Online ammonium-paratungstate.com | Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:sales@chinatungsten.com |
Tungsten News&Tungsten Prices, 3G Version: http://3g.chinatungsten.com | Molybdenum News & Molybdenum Price: http://news.molybdenum.com.cn |
Production of Tungsten Electrode Used in Rare Earth Fused Salt Electrolysis by Activated Sintering Method
- Details
- Category: Tungsten Information
- Published on Wednesday, 09 March 2016 16:14
- Written by yiping
- Hits: 268
Using fused salt electrolysis method for rare earth metals production need to use refractory and corrosion metal as cathode and cathode material usually chooses molybdenum electrode or tungsten electrode. Fused salt electrolysis method for rare earth metals production usually requires high temperature and the cathode should has corrosion resistance property. Tungsten electrode and molybdenum electrode has good high temperature performance and corrosion resistance property, therefore become the preferred cathode material. However, comparing molybdenum electrode with tungsten electrode, molybdenum electrode corrosion resistance is poorer than tungsten electrode, and consumption is faster. On the other hand, some rare earth has a strict requirement on impurity content and molybdenum is one of impurity element of rare earth. So many manufacturers will use tungsten electrode as cathode using in fused salt electrolysis for rare earth production instead of using molybdenum electrode.
Tungsten electrode production usually uses powder metallurgy method and the key process of this method is sintering. When tungsten bar diameter is less than 20mm, they usually directly use vertical furnace for tungsten bar sintering. When tungsten bar diameter is larger than 20mm need to use intermediate frequency sintering furnace for sintering and after sintering need to process forge. However, both methods require higher sintering equipment and there will have welding difficult as well. Thus, most manufacturers choose activated sintering method for tungsten electrode sintering. This method is using physical or chemical means to reduce sintering temperature and increase sintering speed, thereby increasing the density and associated performance of electrode.
Using activated sintering method to produce tungsten electrode so it can use in fused salt electrolysis for rare earth metal production and the detail production processes are as follow:
1. Mixing powder: making a small amount of the activator nickel salt dissolves in ethanol, and then pours this solution into tungsten powder and mixing well.
2. Pressing: mixed tungsten powder to dry under the protection of hydrogen, nickel will coat on tungsten particle surface, then using cold isostatic pressing presses tungsten powder into a billet.
3. Sintering: after pressing to sinter pressed tungsten powder into a billet can obtain tungsten electrode.
The experiment found that using nickel-coated tungsten powder as raw material for tungsten electrode production which produces by activated sintering method has better property than traditional tungsten and molybdenum electrodes.
Tungsten Metals Supplier: Chinatungsten Online www.tungsten.com.cn | Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:sales@chinatungsten.com |
Tungsten News & Prices, 3G Version: http://3g.chinatungsten.com | Molybdenum News & Molybdenum Price: http://news.molybdenum.com.cn |
Ammonium Paratungstate Preparing Nano-Scale Zirconium Tungstate--Hydrothermal Synthesis Method
- Details
- Category: Tungsten Information
- Published on Wednesday, 09 March 2016 18:04
- Written by chunyan
- Hits: 252
Zirconium tungstate belongs to ceramic materials, its widest temperature range of negative effects of expansion, high negative thermal expansion and maintain isotropic, making it one of the hot negative thermal expansion material of a Subsidiary . Zero expansion or low expansion material can significantly improve the thermal stability and geometric impact resistance. In this article, nano-scale zirconium tungstate with uniform particle size and negative good expansion properties is prepared from ammonium paratungstate and zirconium oxychloride by hydrothermal synthesis method.
Steps as follows:
1. Take an appropriate amount of ammonium paratungstate and thermal decompensate under a certain conditions to obtain ammonium metatungstate;
2. Respectively take and weight the zirconium oxychloride and ammonium metatungstate according to a certain proportion, and then formulate into zirconium oxychloride and ammonium metatungstate solution;
3. Stirring the AMT solution, and adding zirconium oxychloride solution at the same time, continually stirring and preheating the solution to 60~70 ° C for I~3 hours; and then adding hydrochloric acid solution with stirring and heating to 80~100°C for 2.5~3.5 hours, then zirconium tungstate precursor suspension got;
4. Zirconium tungstate precursor suspension is carried out hydrothermal reaction at 170~190°C for 4~6 hours, and then cooled down, the precipitate was collected and washed to remove Cl-; after dried, the precipitate is calcined at a 800~KKKTC for 1~5 hours to obtain the product we need.
APT Supplier: Chinatungsten Online ammonium-paratungstate.com | Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:sales@chinatungsten.com |
Tungsten News&Tungsten Prices, 3G Version: http://3g.chinatungsten.com | Molybdenum News & Molybdenum Price: http://news.molybdenum.com.cn |
Tungsten Copper Sintered Properties (2/2)
- Details
- Category: Tungsten Information
- Published on Wednesday, 09 March 2016 16:10
- Written by xiaobin
- Hits: 222
Electric Conductivity Test: It is a relative simple process that put tungsten copper (W-Cu) sintered body with high surface roughness grinded by metallographic abrasive paper on the equipment, and generally use alternating current bridge method, first determine the resistivity of the formula, and then through the relationship between conductivity and resistivity calculate the conductivity, but also during the relative conductivity values were calculated (based on the relative value of conductivity international standard soft copper is annealed conductivity of copper is 100% 1.7241μΩ • cm conductivity).
Shrinkage Test: It is essential that Measure the diameter and thickness of the blank with a caliper, sintered tungsten copper will be erased and the surface of the sintered powder with a caliper at this time of the diameter and thickness were measured again. According to the formula to calculate the radial shrinkage of the shrinkage of the sintered body (SD = (D-DS) / D × 100%, D is the diameter of the green body, DS is the diameter of a sintered body, SD is a radial shrinkage of the sintered body).
SEM: (Scanning electron microscope) SEM adapts a focused electron beam on the surface of tungsten copper samples at a predetermined time and space sequence gate intensive scanning secondary electron interaction with the sample signal transmission, the transmission must change after two photoelectric conversion by point presentation on the microscopic screen, whereby the reaction of the sample surface topography secondary electron image. In addition, the sample of SEM can be block or powder, but it should be noticed that vacuum can ensure the stability. For magnetic sample should be demagnetized in advance in case that the electron beam was observed to prevent being affected by magnetic fields.
Tungsten Copper Supplier: Chinatungsten Online tungsten-copper.com | Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:sales@chinatungsten.com |
Tungsten News & Prices, 3G Version: http://3g.chinatungsten.com | Molybdenum News & Molybdenum Price: http://news.molybdenum.com.cn |