Preparation of W-Cu Composite Using Ammonium Paratungstate

Tungsten copper (W-Cu) composite powder has a wide range of applications in electronics, electromechanical, military, aerospace and other industries. This is due to its excellent thermal and electrical conductivity. The characteristics of these powders depend on their composition, the characteristics of the starting powders and their synthesis procedures.
 
Recently, W-Cu composite has been successfully prepared by sintering ammonium paratungstate (APT) and hydrated copper nitrate. The copper content is 30 wt%. The synthesis process of W-30 wt% Cu composite material is as follows:
 
W-Cu composite picture
 
Firstly, manually mixing ammonium paratungstate hydrate and copper nitrate hydrate in a stoichiometric ratio of 30 wt% Cu and 70 wt% W in a mortar with a pestle. The powder was then placed in an alumina boat and reduced in a resistance furnace at 800 °C. The heating rate is 10 °C/min, and the powder is kept isothermally at 800 °C for 30 minutes. The reducing gas used is hydrogen, and the flow rate is about 6 ml/sec. Maintain the air flow until the furnace cools to 500°C, and use an argon flow to room temperature to avoid oxidation. Then, cylindrical samples were prepared with a diameter of 5 mm and a thickness of 3 to 4 mm for sintering. These samples were compacted uniaxially in a steel mold with a diameter of 5 mm using a single-stage press at a pressure of 500 MPa.
 
ammonium paratungstate picture
 
The green sample was sintered in a tube furnace under an argon atmosphere at a flow rate of 10 ml/s at 1200°C. The heating rate is 10 °C/min, and the sample is kept isothermally for 60 minutes. The sample was cooled to room temperature in the furnace, and then the sintered body was characterized by OM, SEM and EDS. Density measurement and micro Vickers hardness (HV) are also realized. The obtained materials were characterized by XRD, SEM, EDS and particle size analysis. According to the geometric density, the density and final structure of the sintered sample were observed through density measurement and optical microscope and scanning electron microscope.
 
In conclusion, W-30 wt% Cu composite powder is prepared from APT and copper nitrate facilitates its sintering because of the good phase dispersion and powder particle size, as well as the 25.64 nm crystallite size. The results show that when sintered at 1200 °C, the density of W-30 wt% Cu produced may be very close to the theoretical density. SEM microstructure analysis showed that Cu filled the voids and formed some copper-rich areas. Therefore, when W-30 wt% Cu powder is obtained from APT and copper nitrate, no pre-refining is required, and a homogeneous structure with a density close to the theoretical density can be obtained.
 

 

 

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