Wear Resistance of Tungsten Cemented Carbide Balls
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- Published on Friday, 12 September 2025 16:59
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Tungsten cemented carbide balls possess exceptional wear resistance, tens to hundreds of times greater than that of traditional steel balls. They can operate stably and long-term under harsh conditions such as high loads, high speeds, and severe corrosion, significantly reducing equipment wear and maintenance costs.
Friction Coefficient of Tungsten Cemented Carbide Balls
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The friction coefficient of tungsten cemented carbide balls depends on the contact material, surface roughness, lubrication conditions, and environmental factors (such as temperature and humidity). The following is an overview of the friction coefficient of tungsten cemented carbide balls:
Internal Stress in Tungsten Cemented Carbide Balls
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- Published on Friday, 12 September 2025 16:56
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Tungsten cemented carbide balls are spherical products made by sintering refractory metal tungsten carbide (WC) powder as the primary component, with cobalt (Co) or nickel (Ni) as the binder, using a powder metallurgy process. The formation of internal stress is primarily due to microstructural heterogeneity during material preparation. The specific mechanisms and impacts are as follows:
Surface Hardness of Tungsten Cemented Carbide Balls
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Tungsten cemented carbide balls are spherical products made from tungsten carbide (WC) powder as the primary component and cobalt (Co) or other metals as a binder, sintered using a powder metallurgy process. They offer high hardness, wear resistance, corrosion resistance, bending resistance, and high-temperature resistance, making them widely used in precision bearings, valve seals, abrasive media, instrumentation, sprayers, water pumps, oilfield equipment, and hardness testers.
Hardness Analysis of Tungsten Cemented Carbide Balls
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Tungsten cemented carbide balls are powder metallurgy products made from a matrix of high-hardness, refractory tungsten carbide powder, with cobalt (Co), nickel (Ni), or molybdenum (Mo) as a binder, sintered in a vacuum furnace or hydrogen reduction furnace. Their hardness characteristics and key influencing factors are as follows:
Tolerance Requirements for Tungsten Cemented Carbide Balls
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The tolerance requirements for tungsten cemented carbide balls typically vary depending on the application, industry standards, and manufacturing process. The following are some common requirements and explanations for tungsten cemented carbide ball tolerances, based on international or industry standards (such as ISO, DIN, ANSI, etc.) and typical application scenarios:
Dimensional Accuracy of Tungsten Cemented Carbide Balls
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Tungsten cemented carbide balls (typically made with a metal binder such as tungsten carbide and cobalt) are widely used in high-precision, demanding applications due to their exceptional hardness, wear resistance, corrosion resistance, and stability. Their dimensional accuracy is one of the core criteria for measuring their quality.
Density and Weight Characteristics of Tungsten Carbide Balls
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Tungsten carbide balls' core advantages are their high density (typically between 14.5-15.0 g/cm³, with a typical value of 14.9 g/cm³) and excellent weight characteristics. Their density, approximately twice that of steel balls, directly determines their weight distribution, wear resistance, and corrosion resistance. Specific characteristics and their impact are as follows:
Hardness Standards and Test Methods for Tungsten Carbide Balls
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Tungsten carbide balls, composed primarily of tungsten carbide and bonded with cobalt as a binder, are widely used in precision bearings, valves, and molds. Their high hardness and wear resistance are their core properties. Hardness reflects a material's ability to resist local deformation, with typical values ranging from 1500–2000 Vickers hardness (HV). The specific hardness is determined by the alloy grade (such as YG series tungsten-cobalt alloys or YT series titanium-cobalt alloys) and the sintering process. The following briefly describes hardness assessment from the perspectives of standards and test methods.
Chemical Composition of Tungsten Carbide Balls
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Tungsten carbide balls are spherical materials made primarily from tungsten carbide powder, a high-hardness refractory metal, combined with a binder and sintered using a powder metallurgy process. Their chemical composition can be summarized as follows: