Integrated tungsten/tungsten silicide plug process
- Details
- Category: Tungsten Patents
- Published on Wednesday, 23 January 2013 08:49
A method of filling an opening in an insulating layer of an integrated circuit. First a tungsten-silicide layer is deposited over the opening. Next a tungsten layer is deposited onto the tungsten-silicide layer such that the opening is substantially filed with tungsten. The tungsten and tungsten-silicide layer are then chemically-mechanically polished back until the insulating layer is substantially revealed.
It is to be noted that an advantage of the present invention is that the formation of tungsten layer 308 and tungsten-silicide adhesion layer 306 can be done "in-situ". That is, the tungsten layer 308 can be deposited in the same chamber as the tungsten-silicide adhesion layer without the need to break vacuum. Tungsten layer 308 and tungsten-silicide layer 306 may also be formed, if desired, in a tungsten cluster tool having a WSix deposition chamber and a tungsten deposition chamber.
It is to be appreciated that the use of tungsten-silicide adhesion layer eliminates the need for a tungsten nucleation layer. That is, if a TiN adhesion layer were utilized instead of a WSix adhesion layer, the formation of tungsten layer 308 would require the formation of a nucleation layer first. (It is to be appreciated that silane (SiH4) used to form the WSix adhesion layer 306 is already supplied to the deposition system because it was required to form the nucleation layer for the tungsten layer.) Thus, in the process of the present invention a tungsten-silicide deposition step is added while a tungsten nucleation step is eliminated.
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