Dense Tungsten and Tungsten Alloys Other Production Chemical Vapor Deposition Methods

By chemical vapor deposition direct production of dense tungsten products are of three types:

(1) Surface Coating: the part or parts of tungsten thin layer deposited on the surface, from corrosion or some functional role;

(2) Composite Material: the development of new materials with excellent mechanical properties;

(3) Shaped Products: a tubular, disc crucible complex shaped products;

Production of chemical vapor deposition of tungsten products, there are three types of methods: (1) thermal decomposition method (2) reduction of hydrogen halide (3) chemical vapor transport "water cycle" method

Difficulty from the production, operation Traditional and Simplified, toxicity, and low cost, quality and other advantages and disadvantages to consider, the current into the main method of industrial production stage hydrogen halide reduction method only. Which is the most widely chloride Hydrogen Reduction of tungsten coatings and composite materials and fluoride Hydrogen Reduction of shaped dense metal products.

O. M. Korolev (Kopojeb) for heating the outer surface of copper deposition process in the airflow rate by diffusion of reactants. With increasing content of WF6, diffusion controlling the kinetically controlled transition. 873K (about 2.4mm / h) and 973K (about 4.6mm / h), respectively, the maximum deposition rate of the WF6 concentration of 30% and 40% is reached.

Preparation of chemical vapor deposition of tungsten products does not require milling and forming stage, the deposition process is not only forming process, but also from the purification effect, can be obtained very high purity, density can reach theoretical density tungsten and tungsten coating products, so this France to get more and more widely used.

The early 1980s, the U.S. super-metal (Ultramet) Company uses fluoride hydrogen reduction of tungsten chemical vapor deposition method for the construction of a large fusion reactor fuel containers seamless tungsten crucible. Its diameter is 330mm, height 553mm, wall thickness of 1.52-2.03mm. Chemical vapor deposition is currently possible to manufacture such a large dense parts of the unique way.


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metallic binder can have an effect on the final product

Which metallic binder is used can have an effect on the final product. For instance, if a tungsten carbide ring is made with cobalt, then it may cause a rash on the finger of the person wearing it, or it may tarnish by coming into contact with the oils produced by a person's skin. Nickel on the other hand does neither of these things, and it creates a safer, more durable product. Unfortunately though, nickel is much more expensive. So like any product, the particular components required should be taken into account before manufacturing to be sure that the final result has all the necessary attributes.
 
 
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What is the Tungsten Carbide Process?

Tungsten carbide is an extremely hard and durable metal that's used for everything from industrial applications to men's jewelry. A combination of the extremely hard metal tungsten and carbide mixed together with another metal binding agent, tungsten carbide can a hardness of up to 9.5 on the Moh's scale (not very far below diamond, which is the hardest on the scale). Tungsten carbide is also chemically inert, and will not rust or react with other chemicals. Naturally a steel gray color and coming in a powdered form, tungsten carbide can be molded and shaped through extreme heat and pressure into a variety of shapes and forms.

 

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The Process for Making Tungsten Carbide is Simple

The process for making tungsten carbide is simple. Equal parts powdered tungsten and carbon are mixed together along with a metallic binder. The most common binders currently in use are cobalt and nickel. The mixture is compacted into a shape, and it's then heated to above the melting point of the binder. The tungsten carbide, which is powdered, is then surrounded by the molten binder. As the slurry dries, the binder holds the tungsten carbide in a matrix that's extremely hard and durable. tungsten carbide that uses a bonding agent is a composite metal, but it's rarely an issue.
 
 
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Solid Carbide's Considerations

Insert carbide drills offer a cost-efficient alternative to solid carbide drills, especially for medium- and large-size holes. Insert carbide drills allow you to change the insert when it dulls, which is much less expensive than replacing the drill.
 
 
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