Tungsten Carbide Rings Benefits

Using tungsten carbide for rings has several benefits. They do not need regular polishing. The original polish can last the lifetime of the ring.

There is also a difference in price. A tungsten carbide ring can cost from $55 to $150 dollars, depending on the retailer. The average gold wedding band, on the other hand, can easily start well above $100.

Tungsten carbide is a very strong material, compared to the relatively soft gold and silver and does not cause the allergic reactions the more traditional metals can.


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Tungsten Carbide End Mill Tools Assortment

1. Tungsten carbide roughing end mills are used for removing large amounts of material in a quick, precise manner that allows for maximum efficiency and speed. Roughing end mills come in standard sizes both standard and metric from a few millimeters in diameter to more than an inch. Common standard sizes are .25, .5, .75 and 1 inch and available in fine and coarse tooth configurations. Most roughing end mills are made from cobalt, have three or more flutes and have coatings that dissipate heat to prolong their lives.

2. Tungsten carbide finishing end mills are used in computer numerical control and manual milling machines, as well as lathes of both kinds to bring the material to the finished dimensions as dictated by the blueprint. Finishing end mills come in all sizes with one-half inch the most common. They have between two and five flutes and can be made from various materials including high-speed steel and carbide. Other common sizes include 1 inch and specialty sizes are available as small as .05 inch.

3. Tungsten carbide ball end mills are specially made end mills with a ball end. They are perfectly suited for taking steps cuts of very small amounts of material. The radius of the end mill allows for small cuts using the tip that contours the area without interference of the 90-degree angles of standard end mills. Ball mills are finishing end mills and do not have ridged fluting. These end mills are often made of carbide for rigidity and can be coated to dissipate heat as well.

4. Tungsten carbide double ended end mills come in various sizes and variations including finishing and roughing types. There is a cutting edge on each side of the end mill, so it can be turned around once one edge becomes dulled. The standard sizes include .5, .75 and 1 inch for roughers and .5 inch for finishing end mills. Ball end mills are also available as double ended and come in standard .5 inch sizes.


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How to Clean Tungsten Carbide Rings

To cleaning tungsten carbide rings require little care, although cleaning is required to remove dirt, exposure to chemicals, soap residue and fingerprints.

1. Combine 1 cup of warm water with ½ tbsp. liquid dish soap in a bowl or cup. Submerge the tungsten carbide ring in the water for five minutes.

2. Lift the ring above the bowl or cup. Rub a toothbrush or cloth over the ring to gently clean any remaining grime or buildup from the ring.

3. Rinse the ring in cool water to remove any remaining soap residue.

4. Rub the ring with a soft or microfiber cloth to dry it and prevent water spots.


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Tungsten Carbide Rings

Tungsten carbide rings are made from tungsten and carbide powders, resulting in an indestructible, scratch-proof metal. The metal is used to create rings, wedding bands and bracelets. Tungsten carbide rings are a very durable alternative to the traditional gold or silver rings. These jewelry pieces can more accurately be called tungsten carbide rings, however. This compound is created by mixing powered tungsten and powdered black carbon and heating them to a very high temperature in the presence of hydrogen.

Tungsten is a rare metal that is almost 10 times harder than 18-karat gold, five times harder than tool steel and four times harder than titanium.


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Tungsten Solid Carbide

Tungsten solid carbide tools are harder than steel and cut at higher temperatures. They also cut very accurately at high speeds, resulting in higher productivity. Solid tungsten carbide cuts abrasive materials, such as cast iron, glass and ceramics more effectively than steel.

Insert tungsten carbide drills offer a cost-efficient alternative to tungsten solid carbide drills, especially for medium- and large-size holes. Insert tungsten carbide drills allow you to change the insert when it dulls, which is much less expensive than replacing the drill.


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Tungsten Carbide Industry’s Technical Innovation

Tungsten carbide will face with the technical innovation. In the face of tough market situation, the manufacturers of tungsten carbide cutting tools should pay more attention to the quality of product. In recent years,  the market of tungsten carbide in China is continuously expand while the quality level is still the same which affected the progress of the industry. The method of human hands and artificial visual of the current domestic traditional detection is inefficiency and easy to influenced by the individual factors of testers. With the mature of detection technology, intelligent automation testing equipment is attracted more attention. Automated testing is useful for improving quality and efficiency and reducing the influence of man-made factors. It can greatly improve the efficiency of detection for the product quality.

In the next few years, China's tungsten carbide product testing will face automation era. This will accelerate the optimization of China's tungsten carbide industry. As the leader of domestic custom inspection equipment provider, Beijing Leader Tech constantly feels their way into non-standard test market in recent years. It has been successfully developed a device for tungsten carbide industry aimmed at the automatic test equipment of bar and cutting tools. The device can be carried out fast precision automatic quality inspection. One device can accurately measure the thickness, length, width, the lateral deformation, flat deformation parameters of the workpiece at the same time. The detection efficiency is so surprised that one second can measure 1 piece.


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Operation of Gas tungsten arc welding II

An alternate way to initiate the arc is the "scratch start". Scratching the electrode against the work with the power on also serves to strike an arc, in the same way as SMAW ("stick") arc welding. However, scratch starting can cause contamination of the weld and electrode. Some GTAW equipment is capable of a mode called "touch start" or "lift arc"; here the equipment reduces the voltage on the electrode to only a few volts, with a current limit of one or two amps (well below the limit that causes metal to transfer and contamination of the weld or electrode). When the GTAW equipment detects that the electrode has left the surface and a spark is present, it immediately (within microseconds) increases power, converting the spark to a full arc.

Once the arc is struck, the welder moves the torch in a small circle to create a welding pool, the size of which depends on the size of the electrode and the amount of current. While maintaining a constant separation between the electrode and the workpiece, the operator then moves the torch back slightly and tilts it backward about 10–15 degrees from vertical. Filler metal is added manually to the front end of the weld pool as it is needed.

Welders often develop a technique of rapidly alternating between moving the torch forward (to advance the weld pool) and adding filler metal. The filler rod is withdrawn from the weld pool each time the electrode advances, but it is never removed from the gas shield to prevent oxidation of its surface and contamination of the weld. Filler rods composed of metals with low melting temperature, such as aluminum, require that the operator maintain some distance from the arc while staying inside the gas shield. If held too close to the arc, the filler rod can melt before it makes contact with the weld puddle. As the weld nears completion, the arc current is often gradually reduced to allow the weld crater to solidify and prevent the formation of crater cracks at the end of the weld.
 

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Operation of Gas tungsten arc welding I

Manual gas tungsten arc welding is often considered the most difficult of all the welding processes commonly used in industry. Because the welder must maintain a short arc length, great care and skill are required to prevent contact between the electrode and the workpiece. Similar to torch welding, GTAW normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other. However, some welds combining thin materials (known as autogenous or fusion welds) can be accomplished without filler metal; most notably edge, corner, and butt joints.

To strike the welding arc, a high frequency generator (similar to a Tesla coil) provides an electric spark; this spark is a conductive path for the welding current through the shielding gas and allows the arc to be initiated while the electrode and the workpiece are separated, typically about 1.5–3 mm (0.06–0.12 in) apart. This high voltage, high frequency burst can be damaging to some vehicle electrical systems and electronics, because induced voltages on vehicle wiring can also cause small conductive sparks in the vehicle wiring or within semiconductor packaging. Vehicle 12V power may conduct across these ionized paths, driven by the high-current 12V vehicle battery. These currents can be sufficiently destructive as to disable the vehicle; thus the warning to disconnect the vehicle battery power from both +12 and ground before using welding equipment on vehicles.
 

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The process of Wave Solder

There are many types of wave solder machines, however the basic components and principles of these machines are the same. A standard wave solder machine consists of three zones: the preheating zone, the fluxing zone, and the soldering zone. An additional fourth zone, cleaning, is used depending on the type of flux applied. The basic equipment used during the process is a conveyor that moves the PCB through the different zones, a pan of solder used in the soldering process, a pump that produces the actual wave, the sprayer for the flux and the preheating pad. The solder is usually a mixture of metals.

A typical solder has the chemical makeup of 50% tin, 49.5% lead, and 0.5% antimony.[citation needed] There are three types of waves: normal wave, a medium speed, long leads used for horizontal soldering; cascade wave, high speed, short leads, used for inclined soldering; and flat wave with extenders; medium to high speeds, long leads that is used for horizontal soldering.
 

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Description of Wave Soldering

Wave soldering is a large-scale soldering process by which electronic components are soldered to a printed circuit board (PCB) to form an electronic assembly. The name is derived from the use of waves of molten solder to attach metal components to the PCB. The process uses a tank to hold a quantity of molten solder; the components are inserted into or placed on the PCB and the loaded PCB is passed across a pumped wave or waterfall of solder. The solder wets the exposed metallic areas of the board (those not protected with solder mask, a protective coating that prevents the solder from bridging between connections), creating a reliable mechanical and electrical connection. The process is much faster than manual soldering of components.

Wave soldering is used for both through-hole printed circuit assemblies, and surface mount. In the latter case, the components are glued by the placement equipment onto the printed circuit board surface before being run through the molten solder wave.

As through-hole components have been largely replaced by surface mount components, wave soldering has been supplanted by reflow soldering methods in many large-scale electronics applications. However, there is still significant wave soldering where SMT is not suitable (e.g., large power devices and high pin count connectors), or where simple through-hole technology prevails (certain major appliances).
 

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