How to Use a Roughing End Mill?

By running a roughing end mill at a desired speed and feed rate, you can save time and assure that the mill will not break under pressure.

1. Insert the roughing end mill into the holder. On a CNC machine, the holder will be large and will have an adjustable screw on the side. Line the flat area on the shaft with the crew and use an Allen wrench to tighten. When using a manual mill, insert into the collet that most closely fits the end mill.

2. Teach the roughing end mill according to the procedure that your CNC uses. Many CNC machines allow you to go into a teach mode, in which the spindle grabs the tool to be teached and lowers it slowly onto a probe.

3. On a manual mill, start the spindle at a slow speed and lower the roughing mill with the Z axis handle to the desired location. Depending on the material you are cutting, you want to adjust the speed accordingly.

4. Start the roughing process on a CNC mill. The machine will grab the roughing end mill from the tool turret and slowly bring it to s start position above and beyond the metal to be cut. Watch as the machine makes the first pass to make sure that it is roughing properly and that there is not excess pressure on the tool, because it may break if it is spinning too slowly while being fed too quickly.


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How to Sharpen Tungsten Carbide?

While tungsten carbide is noted for its remarkable durability, a tungsten carbide tool may need occasional sharpening if it is used regularly.

1. Determine if your tool needs sharpening. One easy way to decide if your tool is becoming dull is to see if it reflects light well. Shine is an indication of wear. You can also gently scrape a fingernail on a blade and see if it shaves off a sliver; if it does not, the blade is dull. Touch is not necessarily a good way to determine if a blade is sharp, as a dull tungsten carbide tool may still feel sharp.

2. Find a professional sharpening service. Sharpening tungsten carbide is not recommended for non-professionals, as it requires skill and specific sharpening machinery. Imprecise sharpening can ruin a tool, and a professional can restore a blade to like-new condition.

3. If you are interested in learning how to sharpen blades yourself, it is recommended that you locate a teacher.

4. Tungsten carbide tools require diamond for sharpening, due to their hardness. Wet grinding using an abrasive wheel on an automatic grinder is a very precise method of sharpening. It is also possible to sharpen a tool by using a diamond lap, but this is very imprecise and time-consuming.


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How are Tungsten Carbide Rings Made?

To make a tungsten carbide ring, you should ground tungsten and carbon are poured into a metal die cube containing a ring mold. The mold is subjected to high pressure to push the powder together into a solid ring blank. The blank is then fired in an oxygen-powered furnace at temperatures exceeding 6,000 degrees Fahrenheit. Only at this obscenely high temperature will the blank's component elements intermingle and solidify as one. Once cooled, any burs or extra metal is removed with high-powered diamond edged saws. Diamond powdered files and sanders are then used to polish the ring until it shines.

With this done the ring is ready to be worn. It should be noted that since such rings cannot be re-sized, each one must be constructed to order if it's to be a perfect fit.


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Tungsten Carbide Rings & Stainless Steel Rings

Tungsten carbide rings and stainless steel rings are both cost-effective alternatives to the more expensive gold and platinum selections. However, there are differences between them to keep in mind depending on your needs and budget.

1. Durability. Tungsten carbide and stainless steel rings both resist fading, rust and corrosion. Neither metal will stain the body. Tungsten carbide is a much heavier metal than stainless steel, and is therefore stronger and harder to scratch. However, stainless steel is durable enough to hold up to daily wear with proper care.

2. Style and Finish. Both types of rings can be given a variety of styles and finishes. Due to its superior strength, a tungsten carbide ring's polish and finish will outlast that of a stainless steel ring.

3. Sizing Options. Neither type of ring can be resized. Tungsten carbide rings are readily available in most sizes, even in hard-to-find half sizes. It can be more difficult to find the right size in the desired style of stainless steel ring.

4. Financial Considerations. Costs for both types of rings can vary widely, but stainless steel is less expensive. A 2010 search on Amazon.com found an 8mm flat band tungsten carbide ring for $29.95 and a comparable sterling silver ring for $5.22. At the national jewelry retailer Zales, a sterling ring went for $119, and a comparable tungsten ring was just under $280.

While a tungsten carbide ring is the better choice if you need a virtually indestructible band, stainless steel is a more economical option that will still last.


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Tungsten Rings Vs Titanium Rings

There are benefits and considerations linked with tungsten rings and titanium rings . Consider all aspects before making a purchase.

1. Properties. Both materials used in the construction of rings are very hard, but tungsten carbide is harder; only a diamond can scratch a tungsten carbide ring. In terms of weight, titanium is 43 percent lighter than stainless steel, while tungsten carbide is 90 percent heavier, according to Titanium Kay.

2. Cost. A tungsten carbide ring will cost more than a titanium ring, due to high production costs. Tungsten carbide can only be manipulated to form rings in temperatures exceeding 6,000 degrees Fahrenheit.

3. Facts. Tungsten carbide is much less ductile than titanium. Under excessive pressure, a tungsten carbide ring will fracture or shatter into several pieces, whereas a titanium ring will bend. Some people may experience allergic reactions while wearing tungsten carbide rings. New Jersey's Department of Health & Senior Services claims that exposure to tungsten carbide can cause lung problems.


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