Pros and Cons of Tungsten Wedding Bands
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 17:05
Wedding bands are traditionally created out of gold of varying purities. Platinum has often been an alternative, albeit a more costly one due to the difficulty in working with the metal, while silver has also been an alternative but not as favorable due to the softness of the metal. Another alternative wedding band material that has emerged is tungsten, but one must consider the pros and cons of this metal before choosing it for a wedding band.
Durability
Tungsten wedding bands are very strong and show a resistance to bending that gold, silver, platinum and titanium can not come close to attaining.
Tungsten rings actually do not bend under pressure, instead it takes an extreme amount of pressure to shatter them. For this reason this metal is viewed favorably by those who perform manual labor since the rings do not wear during heavy loads. Scratch resistance is another advantage for tungsten rings as it takes a material with an abrasion capacity near that of a diamond to put a scratch in tungsten.
Resizing
Since wedding bands are intended to be items with a lifetime usable capacity, it is important to be able to re-size these rings as a person's weight can fluctuate throughout his life. It is nearly impossible to re-size a tungsten wedding band which is a disadvantage of the material for this application.
Engraving
Many people elect to have a special sentiment or date engraved on the inside of their wedding band to solidify the sentimental nature of the item. Due to the strength of tungsten engraving is not optional. A jeweler can attempt to engrave the band but these markings will be faint at best.
Maintenance
Tungsten is a popular choice for wedding bands as the metal does not require polishing to keep its original luster. Oils from the skin and outside chemicals do not have an effect on tungsten's sheen so it is a popular choice for those who desire a low maintenance band.
Allergic Reactions
Some jewelers use cobalt in the tungsten alloy for their bands. Many people are allergic to cobalt and experience rashes as a result of exposure. To negate the risk of this happening it is advised to buy a tungsten wedding band that uses nickel in its alloy composition. When nickel is used in tungsten alloys it actually becomes hypoallergenic, even to those who suffer from nickel allergies.
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Tungsten Trioxide
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 16:37
Tungsten(VI) oxide, also known as tungsten trioxide or tungstic anhydride, WO3, is a chemical compound containing oxygen and the transition metal tungsten. It is obtained as an intermediate in the recovery of tungsten from its minerals.Tungsten ores are treated with alkalis to produce WO3. Further reaction with carbon or hydrogen gas reduces tungsten trioxide to the pure metal.
2 WO3 + 3 C + heat → 2 W + 3 CO2
WO3 + 3 H2 + heat → W + 3 H2O
Tungsten(VI) oxide occurs naturally in form of hydrates, which include minerals: tungstite WO3·H2O, meymacite WO3·2H2O and hydrotungstite (of same composition as meymacite, however sometimes written as H2WO4). These minerals are rare to very rare secondary tungsten minerals.
History
Tungsten has a rich history dating back to its discovery during the 18th century. Peter Woulfe was the first to recognize a new element in the naturally occurring mineral, wolframite. Tungsten was originally known as wolfram, explaining the choice of "W" for its elemental symbol. Swedish chemist Carl Wilhelm Scheele contributed to its discovery as well with his studies on the mineral scheelite.
In 1841, a chemist named Robert Oxland gave the first procedures for preparing tungsten trioxide and sodium tungstate. He was granted patents for his work soon after, and is considered to be the founder of systematic tungsten chemistry.
Preparation
Tungsten trioxide can be prepared in several different ways. CaWO4, or scheelite, is allowed to react with HCl to produce tungstic acid, which decomposes to WO3 and water at high temperatures.
CaWO4 + 2 HCl → CaCl2 + H2WO4
H2WO4 + heat → H2O + WO3
Another common way to synthesize WO3 is by calcination of ammonium paratungstate (APT) under oxidizing conditions:
(NH4)10[H2W12O42]•4H2O → 12 WO3 + 10 NH3 + 11 H2O
Structure
The crystal structure of tungsten trioxide is temperature dependent. It is tetragonal at temperatures above 740 °C, orthorhombic from 330 to 740 °C, monoclinic from 17 to 330 °C, and triclinic from -50 to 17 °C. The most common structure of WO3 is monoclinic with space group P21/n.
Uses
Tungsten trioxide is used for many purposes in everyday life. It is frequently used in industry to manufacture tungstates for x-ray screen phosphors, for fireproofing fabrics and in gas sensors. Due to its rich yellow color, WO3 is also used as a pigment in ceramics and paints.
In recent years, tungsten trioxide has been employed in the production of electrochromic windows, or smart windows. These windows are electrically switchable glass that change light transmission properties with an applied voltage. This allows the user to tint their windows, changing the amount of heat or light passing through.
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Chemical Compounds of Tungsten
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 16:22
Tungsten carbide (WC)
Tungsten carbides are divided into two categories. The first is the cemented tungsten carbides, also called hard metals, which are essentially WC produced from sintering a mixture of carbon black and hydrogen-reduced tungsten powder at 1,500° C (2,700° F). These are cemented using a cobalt or nickel binder, with or without other refractory carbides. The major uses of cemented carbides are for cutting and drilling tools, forming and drawing dies, and tire studs.
The second group is called fused or cast carbide, consisting of W2C and a eutectic mixture of WC and W2C. Harder but more brittle than the cemented carbide, it is used in wear-resisting applications such as anvils, guide sleeves in machines, and teeth and jaws for excavators.
Other compounds
Tungsten bronze, composed of tungstates of the alkali and alkaline-earth metals, is employed as a substitute for bronze in ornamental paints. Sodium tungstate is also used to produce phosphotungstic acid-type organic dyes and pigments, which are brilliant, light-resistant, and insoluble in water and linseed oil. Calcium and magnesium tungstates are used as phosphors in fluorescent light and television tubes. Ammonium tungstate and other compounds are used as catalysts in the petroleum industry for hydrotreating, hydrocracking, and polymerization.
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Tungsten Processing - 2
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 16:07
Tungsten Powder
When APT is decomposed to tungsten oxides, it displays different colours according to its composition: the trioxide is yellow, the dioxide is brown, and the intermediate oxide is purple-blue. APT can be decomposed to yellow oxide when heated to above 250° C (480° F) in a furnace under a flow of air. In the industrial production of tungsten, however, APT is usually decomposed to the intermediate oxide in a rotary furnace under a stream of hydrogen, which partially decomposes the ammonia in the crystals into nitrogen and hydrogen while maintaining a reducing atmosphere. The rotary furnace is divided by partitions into three zones maintained, respectively, at 850°, 875°, and 900° C (1,550°, 1,600°, and 1,650° F). The furnace is tilted at a small angle and rotated to provide a continuous flow of powder through the central holes of the partitions.
The blue oxide is then reduced by hydrogen to metallic tungsten powder in stationary furnaces at temperatures ranging from 550° to 850° C (1,025° to 1,550° F). In this process the oxide is loaded into “boats” made of Inconel, a nickel-based alloy noted for its strength at high temperatures. These are stoked into tubes, usually arranged in two rows, and the tubes are heated in three separate zones along their lengths.
APT may also be reduced by carbon, although the powder is usually contaminated with tungsten carbide and some mineral elements contained in the carbon. When APT and carbon are mixed and reacted at 650°–850° C (1,200°–1,550° F), the product is a blue oxide. When heated in the range of 900°–1,050° C (1,650°–1,925° F), the brown oxide is formed. For complete reduction to metal, a temperature higher than 1,050° C is required. The purity of the metal is about 95 percent.
Consolidation
Tungsten powder is compacted into bars or billets with a mechanical or isostatic press prior to sintering. The “green,” or unfired, density of these compacts, obtained from powder particle sizes ranging from 1 to 10 micrometres, is usually 65 to 75 percent of the theoretical. After being presintered at 1,000°–1,200° C (1,800°–2,200° F), tungsten bars of small diameter are sintered in a hydrogen atmosphere, with heat being provided by the direct-resistance method—that is, by an electric current passed through the bar. A spring attachment to the water-cooled clips holding each bar is necessary so that one end is free to move as the bar shrinks during sintering. The current is gradually increased to raise the temperature from room temperature to 2,700°–3,100° C (4,900°–5,600° F). After holding at the final temperature for 30 to 60 minutes, the density reaches 88.5 to 96 percent of the theoretical.
An indirect sintering process is used for large tungsten billets. The heating elements of the furnace are constructed of molybdenum strips and supported by molybdenum or tungsten frames, and they are surrounded by molybdenum heat shields. A slow heating in the early stage of sintering is essential for deoxidizing the material and releasing gases at a controlled rate. At higher temperatures—i.e., from 800° C up to the final sintering temperature of 2,400° C (4,350° F)—the heating rate also should be controlled, since too fast a temperature buildup within the billet would cause thermal stresses and would result in the cracking of the material. A final sintering for 10 hours is required for densification.
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HS Code of Tungsten and Tungsten Products
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 15:41
HS Code of Tungsten and Tungsten Products
Merchandise category name |
Harmonized System |
|
HS Code |
Product Name |
|
Tungsten ore |
26110000 |
Tungsten ore and concentrate |
26209010 |
Tungsten mine ash and residue |
|
Ammonium paratungstate Ammonium metatungsten |
28418010 |
Ammonium paratungstate |
28418040 |
Ammonium metatungsten |
|
Tungsten trioxide Blue tungsten oxide |
28259012 |
Tungsten trioxide |
28259019.10 |
Blue tungsten oxide |
|
Tungstic acid and tungstate |
28259011 |
Tungstic acid |
28418020 |
Sodium tungstate |
|
28418030 |
Calcium tungstate |
|
Tungsten powder and its products |
28499020 |
Tungsten carbide |
81011000 |
Tungsten powder |
|
91019100 |
Unwrought tungsten, include simple sintering bars and rods;tungsten waste and scrap |
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Tungsten Processing - 1
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 15:23
Tungsten processing, preparation of the ore for use in various products.
Tungsten exhibits a body-centred cubic (bcc) crystal lattice. It has the highest melting point of all metals, 3,410° C (6,170° F), and it has high conductivity for electricity. Owing to this unique combination of properties, it is used extensively as filaments for incandescent lamps, as electric contacts, and as electron emitters for electronic devices. Tungsten also has found wide application as an alloying element for tool steels and wear-resistant alloys. Tungsten carbides are used for cutting tools and hard-facing materials owing to their hardness and resistance to wear. The metal is brittle at room temperature but ductile and strong at elevated temperatures. Its alloys are employed in rocket-engine nozzles and other aerospace applications.
Tungsten Ores
Major minerals of tungsten are essentially of two categories. The first is wolframite [(Fe, Mn)WO4], which contains iron and manganese tungstates in all proportions between 20 and 80 percent of each. The second is scheelite (CaWO4), which fluoresces a bright bluish colour under ultraviolet light.
Tungsten deposits occur in association with metamorphic rocks and granitic igneous rocks. The most important mines are in the Nan Mountains in the Kiangsi, Hunan, and Kwangtung provinces of China, which possesses about 50 percent of the world’s reserves. In Russia, mines are located in the northern Caucasus and around Lake Baikal. There are also deposits in Kazakhstan. About 90 percent of South Korea’s tungsten is at Sang Dong. Canada’s Northwest Territories is home to the largest tungsten mine in the Western world, and a mine at Chojlla, Bol., is the largest producer in South America. Deposits in the United States are spread along the Rocky Mountains.
Extraction and refining - Ammonium paratungstate
Tungsten ores frequently occur in association with sulfides and arsenides, which can be removed by roasting in air for two to four hours at 800° C (1,450° F). In order to produce ammonium paratungstate (APT), an intermediate compound in production of the pure metal, ores may be decomposed by acid leaching or by the autoclave-soda process. In the latter process, the ground ore is maintained for 11/2 to 4 hours in a solution of 10–18 percent sodium carbonate at temperatures of 190° to 230° C (375° to 445° F) and under a pressure of 14.1–24.6 kilograms per square centimetre (200–350 pounds per square inch). Prior to the removal of unreacted gangue by filtration, the acidity is adjusted to pH 9–9.5, and aluminum and manganese sulfates are added at 70°–80° C (160°–175° F) and stirred for one hour. This can eliminate phosphorus and arsenic and reduce silica to a level of 0.03–0.06 percent. Molybdenum is removed by adding sodium sulfide at 80°–85° C (175°–185° F) at a pH of 10, holding for one hour, and then acidifying the solution to pH 2.5–3 and stirring for seven to nine hours to precipitate molybdenum sulfide. The remaining sodium tungstate solution can be further purified by a liquid ion-exchange process, using an organic extractant consisting of 7 percent alamine-336, 7 percent decanol, and 86 percent kerosene. During the countercurrent flow of the extractant through the solution, tungstate ions transfer from the aqueous phase to the organic phase. The tungsten is then stripped from the extractant into an ammonia solution containing ammonium tungstate. The resultant APT solution is sent to an evaporator for crystallization.
In the acid-leaching process, scheelite concentrate is decomposed by hydrochloric acid in the presence of sodium nitrate as an oxidizing agent. This charge is agitated by steam spraying and is maintained at 70° C (160° F) for 12 hours. The resultant slurry, containing tungsten in the form of a solid tungstic acid, is diluted and allowed to settle. The tungstic acid is then dissolved in aqueous ammonia at 60° C (140° F) for two hours under stirring. Calcium from the resulting solution is precipitated as calcium oxalate, while phosphorus and arsenic may be removed by the addition of magnesium oxide, which forms insoluble phosphates and arsenates of ammonium and magnesium. Iron, silica, and similar impurities that form colloidal hydroxides are removed by adding a small amount of activated carbon and digesting for one to two hours. The solution is clarified through pressure filters and evaporated to obtain APT crystals.
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Difference Between Halogen and Tungsten Filament Bulbs in Saving Electrical Consumption
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 14:55
There are several types of light that could be referred to as 'halogen', most commonly are tungsten halogen which are very similar to normal lights and metal halide which are discharge lamps.
Tungsten halogen bulbs are able to run hotter and therefore brighter than 'plain' tungsten bulbs so for a given amount of light the T/H bulb can use a bit less power. T/H tend to be used where the colour temperature (whiteness as opposed to yellowness) is important for good colour display.
Metal halide lamps are often used in shops giving a very efficient but slightly purple tinged colour, the require completely new (and quite expensive luminaires)
Low voltage lamps tend to be more efficient than mains as the filament is shorter and more compact but there is additional cost in the transformer/power supply required.
The most efficient lights are LED 'bulbs' but again they require a dedicated type of power supply or more expensive versions of the bulb.
LEDs have the advantage of a very long lifetime, so reducing maintenance costs.
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Extraction of Tungsten from Its Ore
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 14:26
Tungsten is found in the minerals Wolframite (iron-manganese tungstate, FeWO4/MnWO4), Scheelite (calcium tungstate, (CaWO4), ferberite and hübnerite. These are mined and used to produce about 37,400 tons of tungsten concentrates per year in 2000. China produced over 75% of this total, with most of the remaining production coming from Austria, Bolivia, Portugal, and Russia.
Tungsten is extracted from its ores in several stages. The ore is eventually converted to tungsten(VI) oxide (WO3), which is heated with hydrogen or carbon to produce powdered tungsten. It can be used in that state or pressed into solid bars.
Tungsten can also be extracted by hydrogen reduction of WF6 (WF6 + 3H2 → W + 6HF) or pyrolytic decomposition (WF6 + energy → W + 3F2).
Because it retains its hardness at high temperatures and has a high melting point, elemental tungsten is used in many high-temperature applications, such as light bulb, cathode-ray tube, and vacuum tube filaments, heating elements, and rocket engine nozzles. Its high melting point also makes tungsten suitable for aerospace and high-temperature uses such as electrical, heating, and welding applications, notably in the gas tungsten arc welding process (also called TIG (tungsten/inert gas) welding).
Due to its conductive properties, as well as its relative chemical inertia, tungsten is also used in electrodes, and in the emitter tips in electron-beam instruments that use field emission guns, such as electron microscopes. In electronics, tungsten is used as an interconnect material in integrated circuits, between the silicon dioxide dielectric material and the transistors. It is used in metallic films, which replace the wiring used in conventional electronics with a coat of tungsten (or molybdenum) on silicon.
The electronic structure of tungsten makes it one of the main sources for X-ray targets, and also for shielding from high-energy radiations (such as in the radiopharmaceutical industry for shielding radioactive samples of FDG). Tungsten powder is used as a filler material in plastic composites, which are used as a nontoxic substitute for lead in bullets, shot, and radiation shields. Since this element's thermal expansion is similar to borosilicate glass, it is used for making glass-to-metal seals.
The hardness and density of tungsten are applied in obtaining heavy metal alloys. A good example is high speed steel, which may contain as much as 18% tungsten. Superalloys containing tungsten, such as Hastelloy and Stellite, are used in turbine blades and wear-resistant parts and coatings. Applications requiring its high density include heat sinks, weights, counterweights, ballast keels for yachts, tail ballast for commercial aircraft, and as ballast in race cars for NASCAR and Formula 1. It is an ideal material to use as a bucking bar for riveting, where the mass necessary for good results can be achieved in a compact bar. In armaments, tungsten, usually alloyed with nickel and iron or cobalt to form heavy alloys, is used in kinetic energy penetrators as an alternative to depleted uranium but may also be used in cannon shells, grenades and missiles to create supersonic shrapnel. High-density alloys of tungsten may be used in darts (to allow for a smaller diameter and thus tighter groupings) or for fishing lures (tungsten beads allow the fly to sink rapidly). Some types of strings for musical instruments are wound with tungsten wires. Its density, similar to that of gold, allows tungsten to be used in jewelry as an alternative to gold or platinum. Its hardness makes it ideal for rings that will resist scratching, are hypoallergenic, and will not need polishing, which is especially useful in designs with a brushed finish.
Tungsten compounds are used in catalysts, inorganic pigments (e.g. tungsten oxides), and as high-temperature lubricants (tungsten disulfide). Tungsten carbide (WC) is used to make wear-resistant abrasives and cutters and knives for drills, circular saws, milling and turning tools used by the metalworking, woodworking, mining, petroleum and construction industries and accounts for about 60% of current tungsten consumption. Tungsten oxides are used in ceramic glazes and calcium/magnesium tungstates are used widely in fluorescent lighting. Crystal tungstates are used as scintillation detectors in nuclear physics and nuclear medicine. Other salts that contain tungsten are used in the chemical and tanning industries.
Lately, tungsten is used for jewelry because of its longevity and high durability.
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Beneficiation Process of Tungsten Ore
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- Category: Tungsten Information
- Published on Friday, 25 January 2013 14:09
Tungsten ore low, must be integrated mineral-rich concentrate to a smelting raw material. According to the type of tungsten ore dressing into wolframite and scheelite mineral beneficiation two types. Present mining to wolframite quartz vein type, accounting for the amount of ore taken out more than 90%. Tungsten ore dressing methods mainly hand-selected, HM election, re-election, flotation, magnetic separation and electrostatic separation methods such as. Wolframite in order to re-election dominated by flotation mainly scheelite. Most of our wolframite is easy to choose the type of ore, while the composition of scheelite ore complex, and mostly of refractory ore, coupled with low grade, so not a lot of development.
In addition, tungsten oxide minerals such as tungsten China currently not recycled. China's tungsten ore dressing and processing plant started in 1952 a large-scale factory in Dajishan Tungsten establish 125t / d of gravity concentration plant, the late 50s, former Soviet Union Mechanobr Research and Design Institute for the down hill , West Mountain and hilly Miyama tungsten designed three large-scale tungsten ore processing plant put into operation one after another. 40 years in the production practice constantly sum up experience, and absorb foreign advanced technology dressing, through continuous improvement, so that beneficiation process is improving daily, processing technical and economic indicators have reached the world advanced level.
Nanchang representative non-ferrous metals such as tungsten ore beneficiation company targets, despite nearly 10 years in the annual decline in ore grade, the tungsten recovery remained at 84% or more of the high concentrate grade (WO3) 66.7 % ~ 68.9% (up to 12 tungsten national standards: WO3 content is not less than 65%), ore grade (WO3) 0.25% ~ 0.27%, tailing grade (WO3) 0.036% ~ 0.046%. Tungsten smelting and fire refining method and two kinds of water law. The use of wolframite concentrate or smelting scheelite concentrate, but different smelting process, so both wolframite deposit, there scheelite, we must each ore body, each calculated reserves. When the ore wolframite, scheelite coexist together, to elect a black tungsten concentrate and scheelite concentrate for smelting, respectively. The smelting of mineral raw materials as tungsten tungsten ore concentrates, containing WO3 should meet or greater than 65%.
The pyrometallurgical into tungsten alloy (with W>70 or>65%) by Water Act, a positive tungsten smelting sodium, calcium APT or tungsten, etc.. Finally, further processed into tungsten trioxide (containing WO3>=99.9%), then reducing agent (usually hydrogen) is reduced to tungsten powder (with W>=99.9%) and so on.
Tungsten is recovered from scheelite ore concentrates, or other tungsten concentrates which may, or may not contain scheelite in the form of sodium tungstate and in yields up to 99.5 percent or more by a process in which ground ore substantially below 200 mesh in particle size is first added to a 50 percent sodium hydroxide solution while being agitated to such an extent that the resulting mixture becomes a semi-solid as the temperature is raised above 80°C. The semi-solid is then baked at 135 to 145°C for about 1 to 2 hours, followed by adding sufficient water to the semi-solid to form a slurry having a sodium hydroxide concentration below 6 molar, separating the causticinsoluble sludge from the slurry and washing the sludge with a dilute sodium hydroxide solution to remove residual sodium tungstate.
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Comparing the Fluorescent Light Bulbs to the Tungsten Light Bulbs
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- Category: Tungsten Information
- Published on Thursday, 24 January 2013 18:26
At first, the comparison between fluorescent and tungsten may seem simple, but such a decision can impact the work environment, home environment, product quality, even financial situation. When comparing fluorescent and tungsten lighting, important factors to consider include location, spacing, safety and cost.
Instructions
1
Consider the location and purpose of the light in question. Is it a smaller room or a large, open area? Will people be reading and studying under the light or moving actively? If a work-based environment, is the location a photo studio or a place that works with details and colors? Does the light require a dimmer?
2
Consider the output and safety of the light. Fluorescent light bulbs emit 90 to 95 percent of their energy as light, while tungsten light bulbs emit 90 to 95 percent of their energy as heat. Will the lights be used in wide, open spaces? Will the lights be near flammable materials or papers? Are the lights recessed and potentially prone to overheating?
3
Consider cost and energy efficiency. Fluorescent lights will always be more energy efficient than tungsten, however, there may be a cost involved to make a fixture fluorescent-friendly. Additionally, take note of how long the light and location will be in use; the long-term operating cost of fluorescent lights is less than that of tungsten, but in the short term tungsten may be less expensive.
Tips & Warnings
If cost is a major factor, crunch some numbers to figure out which light is more financially feasible. For instance, if you are renting a small office for five years, using fluorescent lighting may be more cost effective. If you rent the same small office for one year, on the other hand, tungsten may work better. Remember to include the cost of any fixtures as well as modifications necessary to accommodate those fixtures.
If the decision comes down to the issue of safety, choose fluorescent. With a significantly lower operating temperature, fluorescent lights are far less likely to cause burns or fires if the fixture is knocked over as well as less likely to overheat when used in smaller, contained spaces.
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