Our brief analysis tool industry processing costs

Increasing the level of modern technology , equipment updates faster and faster, every 10 or 15 years as a replacement cycle , from the current view, modern tools such as carbide cutting tools in improving the efficiency potential is still quite huge . To earn in such a short period of time costs and make a profit , we must fully tap the potential of the tool . According to the statistics analysis tool costs accounted for 2.4 to 4 % of manufacturing costs , but it can directly affect manufacturing costs accounted for 20% of the machine cost and 38 % of the labor costs. Increasing the level of modern technology , equipment updates faster and faster, and modern high-speed cutting tools , carbide cutting tools , such as the generation of more illustrates this point . Currently, every 10 or 15 years as a replacement cycle. To earn in such a short period of time costs and make a profit , we must fully tap the potential of the tool . According to the statistics analysis tool costs accounted for 2.4 to 4 % of manufacturing costs , but it can directly affect manufacturing costs accounted for 20% of the machine cost and 38 % of the labor costs.

Another algorithm is a machine and tool investment ratio of 9:1 to 7:3 ? Investment tool in place as long as the cutting speed and feed rate increased by 15 to 20 percent per manufacturing costs can be reduced by 10 to 15%.

Another method is to put the machine tool with a ratio of 9:1 to 7:3 , so long as the tool of investment in time, cutting speed and feed rate is not increased by 15% to 20% of the manufacturing cost can be reduced by 10 % 15% . Data analysis pointed out that the tool costs only 3% to 5 % of the total cost of the parts manufacturing cost , so if the tool purchase price reduced by 30% , saving companies only 1% cost of parts . If you purchase good quality tools that extend tool life by 50% , the enterprise can only save one percent of the cost of parts . If you purchase an excellent tool performance improvement tool cutting performance, improve processing efficiency ( assuming a 20% increase ) , then in order to be able to save 15 % of the parts cost.

This theory has been confirmed by many examples of cutting . We do a comparison: In 1900 , if the carbon tool steel cutting tools with a diameter of 100mm, 500mm length carbon steel shaft , you need 100 minutes to complete. And now, with carbide coated tools or cubic boron nitride cutting tools , processing the same axis , but it only takes a minute to complete.

Thus the cutting tool to improve the efficiency of potential is quite huge.


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