Molybdenum Disulfide Used in the Lubrication Field

molybdenum disulfide lubricant image

Molybdenum disulfide (MoS2) is known as the "king of lubrication" and has unique advantages in the lubrication field. It has a layered structure and still keeps good lubrication property under severe conditions such as high temperature, high pressure, high rotation, and ultra-low temperature. MoS2 is a kind of natural excellent solid lubricant because of its low friction coefficient with only 0.05. It also has excellent properties such as natural weak alkalinity and excellent anti-oxidation ability, which is used in the aviation field and can extend the mileage of engine oil.

molybdenum disulfide lubricant image

What’s the property of MoS2? It is a kind of black solid powder with metallic luster and the  melting point is as high as 1185℃. The chemical and thermal stability are good and the Mohs hardness ranges from 1.0 to 1.5. The initial decomposition temperature is 1370℃when it reaches 1600℃, it decomposes into metal molybdenum and sulfur. MoS2 is insoluble in water, dilute acid and concentrated sulfuric acid, generally insoluble in other acids, alkalis, and organic solvents, but soluble in aqua regia and boiling concentrated sulfuric acid.

The basic material of molybdenum disulfide lubricant is made of ultra-fine MoS2. When the lubricant is used on the metal surface, a dry film will be shaped quickly on the surface to make the protective film on the surface of metal parts, which can resist high temperature, strong pressure, tenacity, and parts are not easy to wear, burn and bite.

bearing image

MoS2 can be used for lubrication in many situations, some examples are as follows:

1.0 As the parts such as slide rails for cabinets or drawers, guide rails for elevators and bearings for motors etc. bear high pressure under high load, they need lubricant to reduce friction and prolong service life.

2.0 In the process of material machining, the material needs to be punched, stamped, etc., and lubricant needs to be applied to minimize the friction between the mold and the plate, then produce finished product meeting the requirements, which can prevent rust on the surface of the material.

3.0 In some extreme environments, it is easy for fasteners and threads to slip or bite during assembly. It is necessary to use lubricant to reduce friction, avoid parts sticking and prevent rust.

Type and Application of Cemented Carbide

tungsten cobalt alloy image

There are three types of cemented carbide with wide application. It is a kind of alloy material made by hard compound of refractory metal and bonding metal through powder metallurgy technology. It has excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance. Especially, its high hardness and wear resistance remain basically unchanged even at 500℃and still have a very high hardness at 1000℃.

Read more: Type and Application of Cemented Carbide

Preparation Method of Nano Molybdenum Disulfide

辉钼矿图片

As the excellent property of nano molybdenum disulfide, its preparation method has attracted great attention at home and abroad. Currently the chemical synthesis methods of nano molybdenum disulfide mainly include: chemical reduction, chemical decomposition, chemical oxidation, electrochemical, surfactant assisted, hydrothermal and solvothermal synthesis method, natural mineral purification and physical method, etc.

Read more: Preparation Method of Nano Molybdenum Disulfide

Preparation Method of Ultrafine Grain Tungsten Carbide

preparation of ultrafine grained carbide image

Ultrafine grain tungsten carbide is a kind of cemented carbide made up of tungsten carbide (or other carbide) powder less than 0.3µm and cobalt bonded phase. With the decrease of WC grain size, the toughness and hardness of the cemented carbide can be improved. Because the WC grains become smaller, the high dispersion of the cobalt bonded phase is increased, and the WC grains are more evenly dispersed among the cobalt bonded phases. The hardness at high temperature and compressive strength at room temperature also increase correspondingly. There are many methods to prepare ultrafine grain tungsten carbide using raw WC powder, among which the preparation methods using tungsten oxide as raw materials mainly include carbothermic reduction method and hydrogen reduction method.

Read more: Preparation Method of Ultrafine Grain Tungsten Carbide

Influence of Copper Content on Tungsten Copper Density

tungsten copper plate image

The copper content of the tungsten copper alloy produced by the pressureless sintering process has a concentration gradient change in the product, which will influence on tungsten copper density directly.

Read more: Influence of Copper Content on Tungsten Copper Density

 

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