CCFL Functionally Graded Cemented Carbide (2/2)

Nitride process can form hardened layer with surface-rich cubic phase; while denitrification can form flexible layer of CCFL (cubic carbide free layer). Its mechanism is that the environment of nitrogen partial pressure of nitrogen balance sintered body partial pressure of nitrogen generated escape, which occurred in the formation of nitrogen and CCFL. Compared to the traditional structure of cemented carbide preparation process, the biggest difference between CCFL, the most critical part of functionally graded cemented carbide is that the sintering process.

Since the atomic diffusion rate in the liquid phase faster, CCFL typically select a liquid phase is formed at the stage of sintering becomes gradient and usually uses mixed atmosphere of argon and nitrogen to prevent nitrogen atom escape. Afterwards, we use micro-hardness method, nano-indentation method and XRD (X-ray diffraction) to measure the hardness, fracture toughness and stress of CCFL cemented carbide. The results show that the change in hardness is proportional to the content of binder phase, CCFL decrease in hardness, fracture toughness increased, and the overall stress in a weak state, which inhibits the cracks formation and expansion.

There are many factors of CCFL cemented carbide, such as sintering, carbon and nitrogen content and related compounds. With the extension of sintering time and the sintering temperature, CCFL thickness also increases and the rate of formation has been quickened; with the increase of nitrogen content, nitrogen has a larger range of activity, which CCFL driving force increased, the rate of formation improved; high carbon content can significantly increase the amplitude of the Co-rich, conducive to the formation of CCFL. In addition, the nitride and carbide content increases from zero, CCFL forming ability enhanced, increasing the thickness, but the solubility of nitrogen in the binder phase is limited, and when it is saturated at this time forming ability of CCFL is the best. After the increase nitrides, undissolved nitride takes longer to dissolve and diffusion will hinder the formation of CCFL.

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