Cerium Tungsten Electrode Characteristics And Packaging Requirements
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- Category: Tungsten Information
- Published on Thursday, 10 October 2013 14:57
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Cerium Tungsten Electrode Characteristics
Cerium tungsten electrodes in the early 1980s, introduced to the United States , as a non- radioactive tungsten electrodes to replace thoriated tungsten . Cerium tungsten electrodes which usually contains 2% cerium oxide. Known cerium tungsten electrodes at a low voltage , for DC welding , because the low voltage arc easily in the job to be lower than 10% thoriated tungsten . For pipe welding , cerium tungsten electrodes are the most popular , also commonly used to weld small parts. And compared to pure tungsten electrodes , cerium tungsten electrodes have a lower rate of combustion or evaporation rate . With increasing the content of cerium oxide , these advantages are increased. Ce has the highest mobility , and thus the time at the beginning of welding , the welding performance is very good . Over time , the grain growth , the migration rate will be significantly reduced. However, at low voltages , a longer life than the thoriated tungsten electrode . Because of these characteristics, tend to favor short-cycle welding or soldering specific amount before you replace the electrode . High current, voltage tungsten electrode welding is best to use thorium or lanthanum tungsten electrode . Cerium tungsten electrodes (EWCe-2) successfully used for DC or AC on , but mainly for DC welding, because the AC welding, easy to split .
Cerium tungsten electrodes packaging requirements : 10 / plastic box , the length is 150mm or 175mm, 1000只per carton .
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Lanthanum Tungsten Electrode Conductivity
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- Category: Tungsten Information
- Published on Thursday, 10 October 2013 14:53
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Lanthanum tungsten electrodes is already the internationally popular electrode materials, especially the content is 1.5% ( with a content of 2.0% difference) lanthanum tungsten electrode . Scientific research study showed that 1.5% lanthanum tungsten, tungsten thorium with the nearest 2.0% demonstrated conductive properties, therefore , welding personnel can easily replace the electrode , rather than replace the device parameters. In 1998 there is a very famous field trials , is to 2.0% thoriated tungsten electrodes , 2.0% cerium tungsten electrodes and two vendors 1.5% lanthanum tungsten electrodes at 70 Ann 150 amps , 300 volts DC environment for welding tasks , the fruit is , in both cases , 1.5% lanthanum tungsten electrodes have demonstrated its excellent welding performance , but also reflects its small burn rate characteristics. Lanthanum tungsten electrode is also suitable for AC welding tasks , and performance excellence.
Lanthanum tungsten electrode welding because of its good performance in the international welding industry concern. Lanthanum tungsten electrode conductivity closest WT20 thorium tungsten electrode . Therefore , welders welding operation without changing any program can use this convenient alternative thorium tungsten electrode electrode . This shift , whether in exchange conditions or under DC conditions are easier. Another advantage of lanthanum tungsten electrode performance at its current high durability and burning the minimum rate .
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Lanthanum Tungsten Electrodes Performance And Manufacturing Methods
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- Category: Tungsten Information
- Published on Thursday, 10 October 2013 14:42
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In order to take power system with excellent performance and no radioactive contamination of tungsten electrode, tungsten trioxide powder of lanthanum oxide was added , after reduction, vertical melt , swaging , drawing obtained Φ2.7mm lanthanum tungsten electrode with the same specifications cerium tungsten, tungsten thorium power level for the electrical performance comparison , while a scanning electron microscope , measuring the electrical performance test tungsten lanthanum , cerium tungsten electrodes lanthanum , cerium content and microstructure of the distribution . The results showed that: Lanthanum tungsten electrode tungsten electrical performance than cerium , thorium tungsten ; lanthanum oxide, lanthanum tungsten migration rate , evaporation rate is low , to form a better lap dovetail organization with high temperature creep performance.
Lanthanum tungsten electrode manufacturing method with the use of lanthanum nitrate lanthanum tungsten-coated powder preparation methods, in common with the reduction of time is prolonged, the lanthanum average particle size of the tungsten powder coated grow . The lanthanum nitrate reduction by more sensitive to the impact of time , the average increase in grain size range. The method of the present invention , lanthanum tungsten-coated powder particle size by reducing the influence of time fluctuation is small, in the particle size range within a certain time basically converge. These two different approaches are eventually encapsulated in the form of La2O3 tungsten , plays the role of grain refinement , but due to their respective decomposition temperature differences inevitably lead to the difference in outcome . The method of the present invention , the specific process conditions, the particle size range of less volatile , and in accordance with repression, burn process requirements , which can effectively reduce gasification process , helping to eliminate harmful gases nitrogen oxide pollution is a more ideal method for preparing lanthanum tungsten electrodes .
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Lanthanum Tungsten Electrode Manufacturing Method And Composition
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- Category: Tungsten Information
- Published on Thursday, 10 October 2013 14:46
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Lanthanum tungsten electrode manufacturing method relates to a method mainly used for TIG ( tungsten inert gas welding ) and PLASMA ( plasma ) technology for metal welding , cutting, spray coating , smelting a method of manufacturing the tungsten electrode . Wherein : a, and include use of lanthanum acetate APT, tungsten and tungsten trioxide powder made of solid material slurry water mixed to prepare lanthanum tungsten-coated powder ; b, lanthanum tungsten-coated powder decomposition of lanthanum the process is carried out in a hydrogen atmosphere . The method of the present invention can be more fully decomposed lanthanum , significant improvement in the melt down process Chinese conductivity material , and the decomposition of the lanthanum salt and reduction process in the same equipment at the same time , simplify the process, which can effectively reduce the hours of work, saving energy.
Lanthanum tungsten electrode welding in alternating current outstanding performance . Also, because the end of the electrode in the welding process spherical, contamination resistance is very strong, very suitable for welds shall be subjected to serious pollution of the occasion . Lanthanum tungsten electrode is a hundred years European countries have introduced a class of products , the purpose is expected to replace with radioactive thorium tungsten electrode . Once launched , lanthanum tungsten electrode will by the international community praised the welding , and its export volume has considerable tungsten electrodes with thorium . Lanthanum tungsten electrode is characterized by conductive properties closest to 2% thoriated tungsten electrodes , durable high burning rate of the current minimum .
Lanthanum oxide, lanthanum component comprising tungsten oxide, lanthanum into 2 %, 1.5% , 1%, three levels . Lanthanum is a rare earth, and no radioactive , it is known as lanthanum tungsten electrodes substituted products thoriated tungsten electrode . Lanthanum tungsten electrode is mainly used for DC welding, AC welding can also play a good effect . 1.5% lanthanum tungsten electrode , low current, easy arc starting and stable low current arc . 2% lanthanum tungsten thorium tungsten electrode life longer than in most use arcing easier . Especially good (a) to prevent thermal shock , (b) short cycle repeated ignition welding case , the welding good (c) to avoid contamination.
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Lanthanum Example of A Method for Manufacturing the Tungsten Electrode
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- Category: Tungsten Information
- Published on Thursday, 10 October 2013 14:38
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Case 1.
Take APT powder 1000 grams , adding 1000 grams of water , stir , add 60 grams of lanthanum lanthanum continue to stir , steam heated and concentrated , dried and sieved to obtain lanthanum tungsten-coated powder . The prepared lanthanum tungsten-coated powder loaded boat , put through a hydrogen reduction furnace , heated to conduct a reduction temperature of 600 ℃, the reduction time is 2 hours. Then continue to a second temperature to 800 ℃ restore , restore time control in 3.5 hours , the hydrogen flow rate during 0.5m3 / h. Then lanthanum tungsten-coated powder into alcohol , glycerin lubricant mixing one hour after sifting , pressing, burn , pressing, calcining process conditions: loading powder quantity :650-700g / root , repression burn pressure : 60 ~ 80MPa sintering temperature : 1050 ~ 1400 ℃, sintering time : 40 ~ 60 minutes. Then using a conventional vertical melt sintering process , process conditions are as follows : vertical melt temperature : 2600 ~ 3000 ℃, holding time : 20 minutes Cooling time: 2 minutes , cooling time: 3 minutes . Finally finished processing , vertical melt billets after passing inspection , will be qualified blanks , into protected with a hydrogen furnace , then the sample temperature for 20 minutes to process requirements , as required swaging , and then processed to the desired product with different specifications .
Example 2.
Take tungsten powder 700 g , add 700 grams of water , stir , add 55 grams of lanthanum lanthanum continue to stir , steam heated and concentrated , dried and sieved to obtain lanthanum tungsten-coated powder . The prepared lanthanum tungsten-coated powder loaded boat , put through a hydrogen reduction furnace , heated to conduct a reduction temperature of 650 ℃, the reduction time 2 hours . Then continue to a second temperature to 900 ℃ restore , restore time control in four hours , during the hydrogen flow 0.5m3 / h. Other conditions are the same in Example 1 .
Example 3.
Take tungsten trioxide powder 850 g , add 850 grams of water , stir , add 58 grams of lanthanum lanthanum , continue stirring evenly, by steam heated and concentrated , dried and sieved to obtain lanthanum tungsten-coated powder . The prepared lanthanum tungsten-coated powder loaded boat , put through a hydrogen reduction furnace , heating get in a reduction temperature of 670 ℃, the reduction time 2.5 hours . Continue to warm to 970 ℃ for secondary reduction, reduction time control in five hours , during the hydrogen flow 0.5m3 / h. Other conditions are the same in Example 1 .
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