The latest price of W85Cu15 180x70x20mm tungsten copper plate is USD260.00/PC on October 10, 2024, EXW XIAMEN, CHINA.

What is Tungsten Copper Alloy?

Tungsten-copper alloys are pseudo-alloys of copper and the refractory metal tungsten. Since copper and tungsten are immiscible, the material consists of different particles of one metal dispersed in a matrix of another metal. As a result, the microstructure is a metal matrix composite rather than a true alloy.

Characteristics of Tungsten Copper Alloy

It combines the properties of two metals to form a material that is heat, ablation resistant, highly thermally and electrically conductive, and easy to process. It is also resistant to arc corrosion, mechanical wear and contact welding. Parts are made from tungsten copper alloy by pressing tungsten particles into the desired shape, sintering the compacted part, and finally infiltrating it with molten copper.

Tungsten Copper Alloy Grades

Common grades of this alloy contain 5% copper to 50% copper with tungsten in balance. The typical properties of an alloy depend on its composition. Alloys with less copper have higher density, higher hardness, and higher resistivity. Typical densities are 17.3 g/cm3 for WCu10 alloy and 12.2 g/cm3 for WCu50 alloy. WCu10 alloy has higher hardness and resistivity than WCu50 alloy of 260 HB kgf/mm2 and 6.5 µΩ.cm.

Tungsten Copper Alloy Applications

Tungsten copper products are meeting the increasing demands of high-tech applications, such as major electronic equipment, safety equipment, aviation and power generation, etc. Sheets and plates made from copper-tungsten alloys are used in many industries, including aerospace and power generation. Heat exchanger and cooler elements in electronic equipment as well as passive heat sinks, arches and vacuum contactors in high current equipment are made of this alloy.

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The latest price of Ø120xØ100x200mm high purity tungsten crucible is USD1,950.00/PC on October 10, 2024, EXW XIAMEN, CHINA.

What is Tungsten Crucible?

Tungsten crucible is a high-temperature resistant container made of tungsten that is used to hold liquid materials that are elevated to high temperatures, often for material testing and evaluation purposes. Its regular shape is cylindrical, and the diameter is between 10mm and 500mm. The height is between 10mm and 750mm, and the wall thickness is between 8mm and 20mm.

Characteristics of Tungsten Crucible

The characteristics of tungsten crucible include high specific gravity, high melting point, high boiling point, low vapor pressure, small evaporation rate, low thermal expansion coefficient, corrosion resistance, wear resistance, good thermal conductivity, etc. According to different production processes, tungsten crucibles can be formed by forged, sintered, welded, punched and rotary pressed. Its density ranges from 18.5g/cm3 to 19.2g/cm3.

How to Produce Tungsten Crucible?

The producing processes of tungsten crucible include mixing powders, isostatic pressing, forming, sintering and machining. Four different tungsten powders with particle size in the range of 1.0~5.0um are used for ingredients; the isostatic pressure is about 200MPa, and the holding time is about 7 minutes; the sintering temperature is about 2300°C, and the sintering time is about 7 hours.

Tungsten Crucible Applications

As a high-temperature resistant container, tungsten crucible is mainly used in rare earth metal smelting furnace, quartz glass melting furnace, induction furnace heating element, single crystal furnace high temperature container, sapphire single crystal growth furnace, high temperature vacuum furnace and other industrial furnaces. Its working temperature is generally above 2000°C. Normally, tungsten crucibles should no internal cracks, have accurate dimensions, and smooth inner and outer walls.

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The latest price of φ0.032mm tungsten wire for photovoltaic silicon cutting is USD 3.40/KM on October 10, 2024, EXW XIAMEN, CHINA.

What Is Tungsten Wire for Diamond Wire Busbar?

Tungsten wire for diamond wire busbar, also known as Tungsten Wire for Photovoltaic Silicon Cutting, tungsten wire rope or tungsten-based diamond wire, is a kind of diamond wire with pure tungsten wire or doped tungsten wire as the busbar. It is widely used in wire cutting industry because of its excellent cutting effect.

Advantages of Tungsten Wire as Diamond Wire Busbar

Diamond wire is one of the important tools for cutting silicon wafers that are one of the core components of photovoltaic equipment. The bus bar in the wire is mostly made of carbon steel wire, but studies have shown that fine tungsten wire can replace carbon steel wire thanks to its good characteristics of high tensile strength, high rigidity, good toughness, low torsional stress, fatigue resistance and corrosion resistance.

The purpose of replacing with this metal wire is to deal with the problem of thin wire. At the same time, this wire’s fracture force is proportional to the wire diameter and tensile strength. At present, the wire diameter of high carbon steel wire (busbar) is close to the limit. Fine tungsten wire has stronger tensile strength and can make the wire diameter thinner under the same breaking force.

Compared with made of high carbon steel wire, the wire with tungsten wire as the busbar has a smaller diameter, higher breaking force and better durability, so it is more suitable for application in the future photovoltaic Industry.

Applications of Tungsten Wire as Diamond Wire Busbar

It is is mainly used for cutting and processing highly hard and brittle materials, such as crystalline silicon, sapphire, cemented carbide, optical glass, ceramics, magnetic materials, stone, etc.

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The latest price of φ0.76x3x50mm tungsten heater is USD 1.20/PC on October 10, 2024, EXW XIAMEN, CHINA.

What is Tungsten Filaments?

Tungsten filaments, also called cathodes or electron emitters or electron sources, are mainly made of high-quality tungsten. Of all pure metals, tungsten has the highest melting point (3422°C), the lowest vapor pressure at temperatures above 1650°C, and the highest tensile strength. Tungsten also has the lowest coefficient of thermal expansion of all pure metals. This combination of properties makes tungsten an ideal material.

Why Tungsten Filaments Are Used in Electron Gun?

Tungsten can be used in both thermionic electron guns and field-emission (CFE) electron guns. Electron beams come from filaments made of various materials. The most common is the tungsten hairpin gun, which is widely used in scanning electron microscopes, transmission electron microscopes, and microprobe systems. This filament is a tungsten ring that acts as a cathode. Apply voltage to the loop to heat it up. The anode, which is positive relative to the filament, forms a strong attraction to electrons. This causes electrons to be accelerated towards the anode. Some accelerate near the anode and down the column to the sample.

Why Are Tungsten Filaments in the Electron Gun Folded?

An electron gun works at a high temperature, which is required for thermionic emission. For this, a filament or the cathode should be of a material that has a high melting point in order for it to continuously emit electrons. Tungsten filament is folded with various shapes to help in focusing the electron beam.

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The latest price of Φ2.4x150mm cerium tungsten electrode is USD 1.90/PC on October 10, 2024, EXW XIAMEN, CHINA.

What is Cerium Tungsten Electrode?

Cerium tungsten electrode (WC20) is alloyed with about 2% cerium oxide. It is a non-radioactive, refractory or non-consumable metal electrode material, which is the preferred substitute for thorium tungsten electrodes. Regular diameter of the electrode is between 0.5mm and 12.0mm, and the length is 150mm and 175mm.

Characteristics of Cerium Tungsten Electrode

The addition of this small percentage of cerium oxide increases the electron emission qualities of the electrode which gives them a better starting characteristic and a higher current carrying capacity with no spitting. With the increase of cerium oxide content, the ablation resistance and arc starting of cerium tungsten electrode will increase; with the increase of use time, the welding performance will gradually decrease.

Cerium Tungsten Electrode Applications

The electrode has excellent arc starting properties at low current, and can operate successfully with AC or DC electrode negative. If used on higher current applications, the cerium oxide may be concentrated to the excessively hot tip of the electrode. In addition, WC20 is also used in inert gas shielded arc welding, hydrogen atom welding, argon arc surfacing, pulse argon arc welding, plasma welding, plasma cutting, plasma spraying, plasma melting, etc. The welding materials can be carbon steel, stainless steel, silicon copper, copper, bronze, titanium and so on.

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Tungsten alloy weights are typically used in measurement applications that require high density, stability and wear resistance. Tungsten alloys are often used to make accurate weights due to their high density and excellent mechanical properties. They are very useful in precision weighing and testing, especially where high quality, stable measuring tools are required.

The advantages of tungsten alloy weights include:

1. High Density: The high density of tungsten alloys makes the weights small in size but large in weight, making it easy to manufacture small, highly accurate weights.

2. abrasion resistance: tungsten alloy has good abrasion and corrosion resistance, and is able to maintain stable performance in harsh environments.

3. Stability: Tungsten alloy weights are not easily affected by temperature changes and humidity changes, so they have good long-term stability.

More information of tungsten alloy please visit our website: http://www.tungsten-alloy.com

Chinatungsten Online can customize the grade and size of tungsten alloy sheet for various uses, the most regular grade is 90%wnicu.

For more information about tungsten alloy products, please visit: tungsten-alloy.com

According to the way of fragment generation, tungsten alloy prefabrication fragment can be divided into three types: natural fragments, pre-controlled fragments and prefabricated fragments. It forms a three-dimensional killing area in space. The shape and size of the three-dimensional killing area is determined by the scattering characteristics of the fragments. The main parameters of fragment scattering characteristics include fragment scattering angle and direction angle, and the distribution variance of the distribution density of fragment numbers along the direction angle.

Whether the fragment can effectively kill the target is closely related to the speed, shape and quality of the fragment hitting the target, and tungsten alloy material can meet this requirement. Chinatungsten Online has been engaged in the production and sales of tungsten alloy fragment rings for more than 20 years, and can provide high-quality products according to customer requirements.

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Tungsten alloy ring is generally used in industrial counterweights, or shields for medical devices. The thickness of the ring can be as thin as 2mm, but because it is too thin, it is prone to cracking during processing, so the rejection rate is high. The thinner the wall thickness, the higher the price.

For more information about tungsten alloy products, please visit: tungsten-alloy.com

Tungsten alloy medical syringe shield can be used for collimators, nuclear radiation shields, ray blockers, PET syringe shields, protective canisters, radioisotope containers, DNA (FDG) containers, multi-leaf collimators, etc. .

The advantages of tungsten alloy materials:

1.High radiation mask absorption capacity

2.Under the same radiation mask performance, the tungsten alloy mask is thinner than the lead material

3.Non-toxic, environmentally friendly materials

4.Good machinability

5.Hard and wear-resistant, no need for coating protection

6.Easy to disinfect and sterilize

For more information about tungsten alloy products, please visit: tungsten-alloy.com