The latest price of Ø120xØ100x200mm high purity tungsten crucible is USD1,950.00/PC on July 25, 2024, EXW XIAMEN, CHINA.

What is Tungsten Crucible?

Tungsten crucible is a high-temperature resistant container made of tungsten that is used to hold liquid materials that are elevated to high temperatures, often for material testing and evaluation purposes. Its regular shape is cylindrical, and the diameter is between 10mm and 500mm. The height is between 10mm and 750mm, and the wall thickness is between 8mm and 20mm.

Characteristics of Tungsten Crucible

The characteristics of tungsten crucible include high specific gravity, high melting point, high boiling point, low vapor pressure, small evaporation rate, low thermal expansion coefficient, corrosion resistance, wear resistance, good thermal conductivity, etc. According to different production processes, tungsten crucibles can be formed by forged, sintered, welded, punched and rotary pressed. Its density ranges from 18.5g/cm3 to 19.2g/cm3.

How to Produce Tungsten Crucible?

The producing processes of tungsten crucible include mixing powders, isostatic pressing, forming, sintering and machining. Four different tungsten powders with particle size in the range of 1.0~5.0um are used for ingredients; the isostatic pressure is about 200MPa, and the holding time is about 7 minutes; the sintering temperature is about 2300°C, and the sintering time is about 7 hours.

Tungsten Crucible Applications

As a high-temperature resistant container, tungsten crucible is mainly used in rare earth metal smelting furnace, quartz glass melting furnace, induction furnace heating element, single crystal furnace high temperature container, sapphire single crystal growth furnace, high temperature vacuum furnace and other industrial furnaces. Its working temperature is generally above 2000°C. Normally, tungsten crucibles should no internal cracks, have accurate dimensions, and smooth inner and outer walls.

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The latest price of φ0.030mm tungsten diamond wire is USD 3.40/KM on July 25, 2024, EXW XIAMEN, CHINA.

What Is Tungsten Wire for Diamond Wire Busbar?

Tungsten wire for diamond wire busbar, also known as tungsten diamond wire, tungsten wire rope or tungsten-based diamond wire, is a kind of diamond wire with pure tungsten wire or doped tungsten wire as the busbar. It is widely used in wire cutting industry because of its excellent cutting effect.

Advantages of Tungsten Wire as Diamond Wire Busbar

Diamond wire is one of the important tools for cutting silicon wafers that are one of the core components of photovoltaic equipment. The bus bar in the wire is mostly made of carbon steel wire, but studies have shown that fine tungsten wire can replace carbon steel wire thanks to its good characteristics of high tensile strength, high rigidity, good toughness, low torsional stress, fatigue resistance and corrosion resistance.

The purpose of replacing with this metal wire is to deal with the problem of thin wire. At the same time, this wire’s fracture force is proportional to the wire diameter and tensile strength. At present, the wire diameter of high carbon steel wire (busbar) is close to the limit. Fine tungsten wire has stronger tensile strength and can make the wire diameter thinner under the same breaking force.

Compared with made of high carbon steel wire, the wire with tungsten wire as the busbar has a smaller diameter, higher breaking force and better durability, so it is more suitable for application in the future photovoltaic Industry.

Applications of Tungsten Wire as Diamond Wire Busbar

It is is mainly used for cutting and processing highly hard and brittle materials, such as crystalline silicon, sapphire, cemented carbide, optical glass, ceramics, magnetic materials, stone, etc.

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The latest price of φ0.76x3x50mm tungsten filament coil is USD 1.20/PC on July 25, 2024, EXW XIAMEN, CHINA.

What is Tungsten Filaments?

Tungsten filaments, also called cathodes or electron emitters or electron sources, are mainly made of high-quality tungsten. Of all pure metals, tungsten has the highest melting point (3422°C), the lowest vapor pressure at temperatures above 1650°C, and the highest tensile strength. Tungsten also has the lowest coefficient of thermal expansion of all pure metals. This combination of properties makes tungsten an ideal material.

Why Tungsten Filaments Are Used in Electron Gun?

Tungsten can be used in both thermionic electron guns and field-emission (CFE) electron guns. Electron beams come from filaments made of various materials. The most common is the tungsten hairpin gun, which is widely used in scanning electron microscopes, transmission electron microscopes, and microprobe systems. This filament is a tungsten ring that acts as a cathode. Apply voltage to the loop to heat it up. The anode, which is positive relative to the filament, forms a strong attraction to electrons. This causes electrons to be accelerated towards the anode. Some accelerate near the anode and down the column to the sample.

Why Are Tungsten Filaments in the Electron Gun Folded?

An electron gun works at a high temperature, which is required for thermionic emission. For this, a filament or the cathode should be of a material that has a high melting point in order for it to continuously emit electrons. Tungsten filament is folded with various shapes to help in focusing the electron beam.

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The latest price of φ3.20x175mm 2% yttrium tungsten electrode is USD 2.40/PC on July 25, 2024, EXW XIAMEN, CHINA.

What is Yttrium Tungsten Electrode?

Yttrium is a lanthanide metal found in most rare earth minerals, especially yttrium tantalite. It can be used as the yttrium phosphor to produce the red color on television screens and monitors and used as a superconductor and as a component of X-ray filters and superalloys. When added to tungsten as a rare earth element, it can be used as a welding electrode.

Among the non-consumable electrodes, the yttrium tungsten electrode is the most consistent, so it is often used to weld steel structures and non-ferrous alloys such as carbon steel, low alloy steel, copper, titanium, stainless steel, etc. under direct current/DC. This type of electrode arc beam is slender and has a large degree of compression, and its penetration is the largest in medium and large currents. Thanks to these characteristics, it is especially popular in the military industry and aerospace industry.

Yttrium tungsten welding electrode contains 1.8-2.2% yttrium oxide, and the electron escape work is 2.8-3.2ev. They are marked WY-20 (navy blue) according to international marking. Among the components of the WY20 electrode, there are silicon, molybdenum, manganese, sulfur, carbon, and phosphorus. When the impact hardness is 100 J/cm2, the surfacing coefficient is 9.5 h/Ah. One of the characteristics of domestic electrodes is the need for short arc processing and pre-baking. The last is done in a dedicated furnace for an hour.

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Tungsten alloy collimator is a component of the radiation head of medical accelerator. In addition to the primary and secondary collimators, an electron beam limiter is installed under the radiation head to limit the range of electron radiation in order to protect normal tissues outside the target area and prevent critical organs from being irradiated.

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The tungsten alloy counterweight crankshaft is used to balance the rotational inertia force and moment generated by the connecting rod big end, connecting rod journal and crank, so that the engine crankshaft runs smoothly. Some counterweight crankshafts are made integrally with the crankshaft, which is an extension of the crankshaft, and some are separately made parts, which are fixed on the crank with bolts.

Tungsten alloy has the advantages of small size, high density, high hardness, high wear resistance, strong corrosion resistance, strong impact resistance, high melting point, high temperature resistance, environmental protection, etc. Tungsten alloy is definitely a suitable crankshaft material.

Usually tungsten alloy parts are often used as counterweights for machines, boats, airplanes, yachts, spaceships, and other places that require small size and heavy weight. Tungsten alloys are widely used in high-performance engines (cars, racing cars, motorcycles, trucks) , yachts, etc.).

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According to the way of fragment generation, tungsten alloy prefabrication fragment can be divided into three types: natural fragments, pre-controlled fragments and prefabricated fragments. It forms a three-dimensional killing area in space. The shape and size of the three-dimensional killing area is determined by the scattering characteristics of the fragments. The main parameters of fragment scattering characteristics include fragment scattering angle and direction angle, and the distribution variance of the distribution density of fragment numbers along the direction angle.

Whether the fragment can effectively kill the target is closely related to the speed, shape and quality of the fragment hitting the target, and tungsten alloy material can meet this requirement. Chinatungsten Online has been engaged in the production and sales of tungsten alloy fragment rings for more than 20 years, and can provide high-quality products according to customer requirements.

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Tungsten alloy ring is generally used in industrial counterweights, or shields for medical devices. The thickness of the ring can be as thin as 2mm, but because it is too thin, it is prone to cracking during processing, so the rejection rate is high. The thinner the wall thickness, the higher the price.

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Tungsten alloy medical syringe shield can be used for collimators, nuclear radiation shields, ray blockers, PET syringe shields, protective canisters, radioisotope containers, DNA (FDG) containers, multi-leaf collimators, etc. .

The advantages of tungsten alloy materials:

1.High radiation mask absorption capacity

2.Under the same radiation mask performance, the tungsten alloy mask is thinner than the lead material

3.Non-toxic, environmentally friendly materials

4.Good machinability

5.Hard and wear-resistant, no need for coating protection

6.Easy to disinfect and sterilize

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Tungsten alloy military cube has high density and small volume, and can be used in fields that require small and high specific gravity components. Tungsten alloy cube can be used as golf ball weights, fishing sinkers, military tungsten alloy cube can be used for military weights, missile warheads, armor-piercing warheads, shotgun bullets, prefabricated fragments; it can also be used as a counterweight for oil drilling platforms, and some other High-secret areas, such as mobile phone vibrators, balance of pendulum clocks and automatic watches, shock-proof tool holders, flywheel weights, etc.

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