[Knowledge of Tungsten Products] Tungsten Powder

Technical tungsten powder qualities are prepared by hydrogen reduction and are available in average particle sizes from 0.1 (100nm) to 100µm.  The reduction process is, in some respects, unique.  It offers the possibility to produce tungsten powder of any desired average particle size within the above limits only by changes in reduction conditions.

The whole palette of particle sizes finds applications in cemented carbide production.  The main portion of tungsten powder is directed to that manufacture.  Starting tungsten powder for ductile tungsten and powdermetallurgically produced tungsten alloys covers particle sizes between 2 and 6µm.  Extremely coarse powder gained by screening to separate any finer particles has excellent flow characteristics and is used in plasma spraying.

The purity of the tungsten powder is of particular importance in all applications and is mainly influenced by the purity of the original APT. Typical upper limits of foreign element concentrations in µg/g are:

Co, Cu, Mg, Mn, Pb ≤ 2

Al, Fe, Ni, Si, Ca, Cr, Sn ≤10

Mo ≤ 20

tungsten metal analysis

The crucial physical properties are average particle size, particle size distribution, apparent, tap and compact or green density, specific surface area, degree of agglomeration and morphology. They are to a certain extent related to each other and can be influenced between limits by the oxide properties and the reduction conditions.

Tungsten powder customers have in most cases very rigid specifications.

Tungsten metal powder is packaged in sealed polyethylene-lined steel drums.

 

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[Knowledge of Tungsten Products] Tungsten Oxides & Acid

Intermediates, such as tungsten trioxide, tungsten blue oxide, tungstic acid, and ammonium metatungstate can be derived from APT as shown below, either by partial or complete thermal decomposition or by chemical attack.

flowchart of ammonium paratungstate

Tungsten Trioxide (WO3)

Tungsten trioxide is almost exclusively manufactured by calcination of APT under oxidising conditions (in air).  WO3 is one of the most important, highly pure intermediates for the production of other tungsten compounds including tungsten metal powder.  In the latter application, it was substituted to a large extent by tungsten blue oxide. Because of its bright yellow colour it is used as a pigment in oil and water colours. It is employed in a wide variety of catalysts, most recently for the control of air pollution and industrial hygiene (DeNOx).

Tungsten trioxide particles are pseudomorphous to APT; which means the particles have the same shape and size as the former APT crystals, but consist of very small WO3 grains.  The yellow powder is packaged in sealed polyethylene-lined steel drums and individual packaging (20 to 50kg).

Tungsten Blue Oxide (TBO; WO3-X)

TBO is manufactured by calcination of APT under more or less reducing conditions which vary from producer to producer. TBO is not a chemically defined compound, but consists of various different constituents, like trioxide, tungsten bronzes and different lower tungsten oxides. The relative amount of these compounds in TBO depends on the calcination parameters, (the parameter x typically varies between 0.01 and 0.10).

TBO is the most important precursor in the line from oxide to W and WC powder. The colour varies between deep dark blue to blue, faint blue and green blue. Also the TBO particles are pseudomorphous to the original APT crystals, as described for tungsten trioxide.

Tungstic Acid H2WO4.nH2O

Tungstic acid, formally the most important intermediate in tungsten chemistry, is now exclusively manufactured from APT, in order to make use of the high purity APT level.  For that purpose an aqueous APT slurry is treated with hydrochloric acid and tungstic acid is precipitated, which is then filtered, washed and dried.  Tungstic acid has a very high active surface and is only used in small quantities for special purposes such as the production of ultrafine W and WC powders and tungsten chemicals.

Tungstic acid is a fine yellow powder and is packaged in sealed polyethylene-lined steel drums.

Ammonium Metatungstate (NH4)6[H2W12O40].3H2O

crystalised ammonium metatungstate

 

Ammonium Metatungstate (NH4)6[H6W12O40].3H2O has gained increasing usage for a variety of applications, especially chemicals and catalysts, because of its excellent solubility in water. The usual commercial product contains 3 to 4 molecules of water. On an industrial scale, it is obtained by partial thermal decomposition or partial replacement of ammonium ions by hydrogen ions using selective ion exchange and subsequent evaporation.

AMT is a white crystallised powder. Between 200 and 300°C, it converts to the anhydrous form. Further decomposition leads to WO3. At 80°C, 2,200 g WO3/l are dissolved in water.

AMT is used for the preparation of heteropoly acids, which consist of inorganic oxyacids of phosphorous or silicon and that of tungsten. Such compounds are attractive catalysts for many kinds of organic reactions.

 

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[Knowledge of Tungsten Products] Concentrates

Marketable ore concentrates of scheelite and wolframite (hübnerite, ferberite) contain typically 65 – 70 % WO3.  Off-grade concentrates having lower WO3 concentrations are seldom on the market and if so, only for a lower price.  In fully integrated companies lower grades (6-40% WO3) are often preferred, because upgrading to high concentrations is mostly combined with a lower yield.

Concentrates are packaged either in large polyethylene “big bags” (1 to 2 tons) or, alternatively, in steel drums and individual packaging (40 to 200kg).

3 kinds of tungsten concentrates

Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com

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[Knowledge of Tungsten Products] Ammonium Paratungstate

Ammonium Paratungstate (NH4)[H2W12O42].4H2O is the most important precursor for the majority of tungsten products. Exceptions are only products of melting metallurgy and Menstrum WC produced directly from ore concentrates.

All other intermediates such as tungsten trioxide, tungsten blue oxide, tungstic acid and ammonium metatungstate can be derived from APT, either by thermal decomposition or chemical conversion. 

APT is a white crystallized powder having average crystal size between 30 and 100 µm. Especially crucial for the quality is the purity. Typical levels of todays commercial APT are (upper limits in µg/g):
Al 1-7, As 5-10, Bi 0.5-1, Ca 1-10, Co 1-10, Cr 1-10, Cu 1-3, Fe 3-10, K 2-10, Mg 1-7, Mn 1-10, Mo 5-30, Na 5-10, Ni 1-7, P 5-7, Pb 1-5, S 5-7, Si 1-10, Sn 1-10, Ti 3-10, and U 3-10. APT is packaged in polyethylene-lined drums or woven bags up to 1 ton.

ammonium paratungstate cap

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The First Batch of Tungsten Products Export License in 2013 Has been Published

Recently, Ministry of Commerce has published the first batch of tungsten products export quotas, and announced name lists of 13 export trade enterprises and 16 export supply enterprises. Specifically, all export trade enterprises are the same with the ones in 2012 while the latter are 1 less than 2012.

Read more: The First Batch of Tungsten Products Export License in 2013 Has been Published

 

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