Synthesis of Tungsten Trioxide Nanorods from Ammonium Metatungstate as NO2 Gas Sensors

Nitrogen dioxide (NO2) gas sensor at low concentration is important as NO2 is not good to human nervous system and respiratory organs. Tungsten oxide (WO3), a popular n-type semiconductor with a band-gap of 2.6–2.8 eV, has been widely studied as a promising sensing material for determining NO2 gas because it exhibits high sensitivity, low cost of manufacturing and a fast response.

Tungsten trioxide nanorods have been prepared by from ammonium metatungstate as NO2 gas sensors, the as-prepared nanopowders exhibit highest sensitivity and selectivity towards 20 ppm level of NO2. The synthesis procedures of tungsten trioxide nanorods powder is as following steps:
picture of vehicle emission as a source of NO2
 
WO3 nanopowders were synthesized by using an aged-hydrothermal route. A saturated aqueous solution of ammonium metatungstate [(NH4)10W12O41xH2O] (0.15 mol of W) was prepared and acidified with HNO3 (2.2 N) to produce ~5 pH. The product was kept in a hermetically sealed Teflon container with stirring for one week at 60 °C. Then 5 ml of aged solution was transferred into a Teflon-lined stainless steel autoclave and heated at 170 °C for 48 h. The material obtained was filtered, washed with deionized water and dried in air at room temperature and finally calcined at 400 °C.
picture of photoluminscence spectrum of WO3
 
Thick films of nanostructure h-WO3 were prepared by using an screen printing technique. In the present process, thixotropic paste was formulated by mixing the synthesized h-WO3 powder with ethyl cellulose (as a temporary binder) in a mixture of butyl carbitol acetate and turpineol organic solvents. The ratio of h-WO3 to ethyl cellulose was kept at 95:05. The ratio of inorganic to organic part was kept as 75:25 in formulating the pastes. The thixotropic pastes were screen printed on a glass substrate in the desired patterns. The as-prepared films were fired at 400 °C for 2 h. The prepared thick films were called as pure h-WO3 thick films.
 
In conclusion, It revealed that growth direction of tungsten oxide nanostructures along axis with an inter-planar distance of 0.38 nm. Raman analysis confirmed that the chemical structure and oxidation states belong to tungsten oxide (WO3). Moreover, the sensor based on WO3 nanorods exhibits high selectivity towards NO2 and gives a response of 75 (%S) towards 20 ppm of NO2 gas at the operating temperature of 250 °C.  It is a novel and cost-effective route for the synthesis of single crystalline WO3 agglomerated nanorods as well as a promising gas sensing material towardds NO2.
 

 

 

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