Understanding Tungsten Shot
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- Category: Tungsten Information
- Published on Thursday, 17 January 2013 15:54
Its benefits come from the fact that it is denser than any other shot material, including lead, steel or bismuth. To understand how the density factors into performance, let’s look at two spheres about the same size, a golf ball and a ping-pong ball. The golf ball is far denser and will fly farther and hit harder. Now reduce that size down to two single No. 4 pellets, one steel and the other a tungsten alloy. Get the picture? The tungsten will fly farther, hit harder and penetrate deeper. That means more birds, farther out, with fewer cripples.
The beauty of tungsten is you also can reduce shot size and retain all the benefits of the larger lead or steel, with a lot more shot in the pattern. If you normally use No. 4 shot, switch to No. 6 in a tungsten load for a bigger pattern, more range and more forgiveness.
A few years ago, I decided to see just how good this stuff was. I took a mallard I killed that morning, tacked it up over a Shoot-N-See target and shot at it with a tungsten load at 70 yards. Every pellet totally penetrated the duck and left a mark on the target. Neither steel nor lead gave me that result — not even close.
Today, all shotshell manufacturers offer tungsten-alloy loads. The original, Hevi-Shot, is irregularly shaped and mixed in size, yet patterns better than it has any right to. Winchester, Federal, Remington and Kent offer tungsten-based loads that are more uniform in size and, like the Hevi, pattern very well.
Choosing the Correct Choke for Tungsten
We can manhandle lead and, to a lesser degree, steel, by simply forcing it through varying choke restrictions until we get it to behave the way we want it to. Not so with tungsten. Tungsten has a mind of its own and doesn’t play by the rules when it comes to choke.
For most tungsten loads I’ve tested (and I’ve put a small fortune into the pattern board), a modified choke delivers the overall best results in most guns, including over/unders and semi-autos. There have been rare instances where a full choke showed some improvement over a modified — one 12-gauge Spartan o/u and one Franchi semi-auto — but I attribute that to barrel quirks. We don’t know why it’s so, but the densest, most uniform patterns with tungsten most commonly come from modified or improved modified chokes. My tungsten guns always are choked that way.
Can you shoot tungsten in a normal barrel?
Tungsten is definitely harder than steel, and as such, there have been a flood of warnings about not shooting it in ultra-high-end guns or through standard chokes. It will leave marks in a choke tube, but as of yet, I’ve not seen any adverse effects in a barrel.
I wasn’t aware of the concern when I first began testing the then-new Hevi-Shot, and ultimately marred some tubes, but, and this is curious, those marred tubes don’t diminish the patterns in any way, even when I go back to lead or steel shot. My guns are tools, not works of art, so a bit of streaking or scratching in the tube doesn’t bother me. If you have concerns, just switch to a hardened choke tube made for tungsten or steel.
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Grinding Tungsten Rods
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- Category: Tungsten Information
- Published on Thursday, 17 January 2013 15:16
Tungsten is an extremely hard element with one of the highest known melting temperatures. Tungsten and tungsten alloys are used to produce TIG welding rods because they carry electrical current to an arch without melting. Therefore, these rods are used to weld very hard steel alloys. Before welding with a tungsten rod, the end of the rod must be shaped. Although grinding the rod is not difficult, there is a specific method that a welder should follow. In addition, specific machinery and attachments are required in order to avoid contaminating the rod.
Instructions
1
Start the grinder. Hold the tungsten welding rod -- electrode -- parallel to the rotation of the wheel. If you hold the electrode perpendicular to the direction of the wheel's rotation, the wheel may striate the electrode. This can cause the rod to wander off line as you weld.
2
Place the end of the weld on the grinder. Rotate the rod in your hand as the wheel grinds the end into a tip. The tip should taper back from the end of the rod a distance equal to 2-1/2 times the diameter of the rod. For example, taper a 1/2-inch rod 1-1/4 inch back from the tip.
3
Taper a tip for low to medium current levels. Truncate the tip for high levels. Truncate a tip by rounding off the end. This prevents the end of the tip from melting or breaking off into the weld at high current levels.
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The application of tungsten - Tungsten Carbide Alloy -Ⅱ
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- Category: Tungsten Information
- Published on Thursday, 17 January 2013 15:15
In Tungsten carbide alloy areas, the tungsten mainly applies on the form of WC. The main method of production of WC is the carbonization of metal tungsten powder, so the quality of the metal tungsten powder has a larger impact on the quality of Tungsten carbide alloy products. Quality Tungsten carbide alloy should first be prepared to comply with certain requirements of the tungsten powder.
The request of Tungsten carbide alloy field for raw materials tungsten powders are mainly chemical purity, physical properties and process performance. Physical properties including particle size, grain shape, particle size distribution and particle aggregation state, these tend to be different due to specific users different; process performance including mobile, pressing and sintering performance, therefore in the metallurgical process, certain measures should be taken to improve the performance of the tungsten powder.
The application of tungsten - Tungsten Carbide Alloy -Ⅰ
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- Category: Tungsten Information
- Published on Thursday, 17 January 2013 15:06
The mainly application of tungsten is in the Tungsten carbide alloy field. More than about 50% of the tungsten is used for the manufacture of tungsten carbide based cemented carbide. Tungsten carbide alloy has a number of excellent properties, mainly: a high hardness and wear resistance, particularly the high-temperature hardness, the hardness of Tungsten carbide alloy at 600℃ exceeds the high-speed steel at room temperature, the hardness of Tungsten carbide alloy at 1000℃ exceeds the carbon steel at room temperature; high elastic modulus, usually (40 to 70) × 104MPa. Thus Tungsten carbide alloy at room temperature has good rigidity, no significant plastic deformation; high compressive strength; small expansion coefficient, but its thermal conductivity and electrical conductivity similar to the iron and its alloys; chemical stability, acid-resistant alkali-resistant, at 600 ~ 800℃ has no significant oxidation; and good thermal stability. As a result of the above series of excellent performance, Tungsten carbide alloy occupy an important position in modern tools and materials, wear-resistant materials, high temperature and corrosion-resistant materials, in particular, showed great superiority in the machining industry. Compared with alloy steel tools, the main advantages of Tungsten carbide alloy are as follows’:
(1) Metal cutting speed can increase the number of times, greatly improving the productivity of labor;
(2) Manufactures size accuracy is improved; the surface roughness is reduced;
(3) The machinable of materials which are difficult to process with high-speed steel, such as heat-resistant alloys, titanium alloy, special hard cast iron and so on.
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The application of tungsten - iron and steel industry
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- Category: Tungsten Information
- Published on Thursday, 17 January 2013 14:54
In iron and steel industry, tungsten mainly joins as Ferrotungsten form. These processes put tungsten concentrates, scrap iron and other things together in an electric arc furnace, and get ferrotungsten after reduction smelting, and then join ferrotungsten into steelmaking process. In some cases, Tungsten powder can also be processed into tungsten bar, added in the form of tungsten bar in the steelmaking process. Recent successful studies of scheelite direct steelmaking processes, add scheelite directly in the steelmaking process, then use ferro-silicon or carbon as reducing agent, tungsten is reduced into the steel.he tungsten adds into steel enables the steel grain refinement, to improve its high-temperature hardness, wear resistance and impact strength.
Tungsten steel is mainly used for cutting steel and die steel, and its application in high-speed cutting steel is more than a century of history. The widely used high-speed steel contains 9% to 24% of tungsten, 3.8% to 4.6% of chromium, 1% to 5% of vanadium, 4% to 7% of cobalt and 0.7% to 1.5% of carbon. The characteristics of high-speed steel is high reinforcing tempering temperature (700 to 800℃), it can automatically quenching and secondary hardening in the air, so it can maintain a high hardness and wear resistance up to 600 ~ 650 ℃. In the alloy tool steel group, tungsten steel containing 0.8% to 1.2% tungsten; chromium tungsten silicon steel containing from 2% to 2.7% tungsten; containing 2% to 9% of the tungsten in the chromium-tungsten steel; chromium tungsten manganese steel containing 0.5% ~ 1.6% tungsten. Tungsten steel is used to manufacture a variety of tools, such as drills, mills, wire drawing dies, female mold and male mold, pneumatic tools parts and so on. Tungsten magnets is a permanent magnet steel containing 5.2% to 6.2% tungsten, 0.68% to 0.78% carbon, and 0.3% to 0.5% chromium; tungsten-cobalt magnets is a hard magnetic material containing 11.5% to 14.5% tungsten, 5.5% to 6.5 % of molybdenum, 11.5% to 12.5% of the cobalt, they have high magnetization and the coercive force, they are of important magnetic materials.
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Hunting Geese - Using a Non-toxic Tungsten Shot
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- Category: Tungsten Information
- Published on Thursday, 17 January 2013 14:44
The deer season for 2012-13 is history, but that doesn’t mean that hunting season is over. Small game, like rabbits and squirrels, may still be hunted as well as grouse. But perhaps the most exciting hunting prospects are for geese.
Goose hunting can be fun and productive, and you do both the birds themselves and the landowners a favor by shooting a few. In recent years, the game officials have practically begged hunters to help keep the flocks under control with liberal limits and extended seasons. Yet, very few hunters take advantage.
One stumbling block is getting legal in the license department, which involves a trip to the long lines at the United States Postal Service to obtain a duck stamp. A hunter must also have a valid state hunting license and a Virginia Migratory Waterfowl Conservation Stamp. You also have to use a non-toxic shot such as steel, bismuth, tungsten or an approved allow – definitely not lead.
Make a note that your gun must be plugged to accept not more than three shells. In recent years, game laws allowed more than three shells for the deer season, and many shotguns used for deer are also used for geese.
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Addressing New Conflict Minerals Requirements
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- Category: Tungsten Information
- Published on Thursday, 17 January 2013 11:05
As companies spent the recent year-end holidays closing their fiscal books and creating program budgets for new products and services into 2013, a small and seemingly obscure clause in one of the widest reaching financial reform acts in modern history has added concern and challenge to product manufacturers across industry segments.
The Dodd-Frank Wall Street Reform and Consumer Protection Act of 2010 contains a small but very important section addressing so-called “conflict minerals” – referred to as 3TGs (tin, tantalum, tungsten, and gold) – harvested from the Democratic Republic of Congo and surrounding countries. The people in these areas are experiencing war atrocities, human slavery, and other human rights violations cited by the United Nations.
As such, Section 1502 of the Dodd-Frank Act suggested that this issue requires an aggressive supply chain reporting mandate. The U.S. Securities and Exchange Commission (SEC) made final rulings on this provision in late August 2012 ascribing any publicly traded company and their suppliers to “include a description of the measures it took to exercise due diligence on the conflict minerals’ source and chain of custody” and file a new SEC form SD beginning in 2014 for the 2013 calendar year. The initial reporting period for tracking compliance efforts begins in January, 2013.
Far-reaching Impacts
According to leading industry experts in the field, the effects of the conflict minerals provisions are extensive. “It’s not just whether you are a public company, in which case you for sure must report and show due diligence through your supply chain. Also, private companies and companies that are part of the US company’s supply chains will be affected, as the requirements are cascaded down the value chain. It has been suggested by the SEC that the number of companies that may contain trace elements of conflict minerals could be in excess of 280,000,” notes Thomas Bley, senior project manager for software maker iPoint-systems and participant in a number of industry work groups.
One of the challenges that make conflict mineral compliance to Dodd-Frank so encompassing is the level of trace elements of 3TGs found in most electronics components, used in everything from computers to automobiles to household appliances. It is difficult for one company on its own to trace the flow of materials in raw form back to the component suppliers, however Dodd-Frank requires even deeper due diligence to determine the actual location of the mineral smelter. Some organizations have stated publicly that obtaining declarations of conflict minerals to a level of only 40-60% is sufficient.
“That’s a risky proposition,” suggests Bley. “While there are no penalties for using conflict minerals in company products, the regulations require that a ‘reasonable country of origin inquiry’ is performed. Those companies that lag in this area risk ‘named and shamed’ by the consumer public and nongovernmental organizations (NGOs),” creating a possible impact on brand reputation and sales.
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the Uses of Tungsten Carbide Powder
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- Category: Tungsten Information
- Published on Wednesday, 16 January 2013 18:51
Tungsten carbide is a tungsten-carbon compound that contains an equal number of carbon and tungsten atoms. It is a fine, gray-black powder that is pressed into various shapes for use in applications. According to "Handbook of Chemical Vapor Deposition," tungsten carbide is prepared by the reaction of carbon with tungsten metal at temperatures between 1,400 Celsius to 2000 Celsius. Tungsten carbide powder comes in many shapes, particle sizes, microstructures and chemical compositions, including fine tungsten monocarbide powder and macrocrystalline tungsten.
Hardfacing
Tungsten carbide powder is commonly used for hardfacing metals. Hardfacing is the process in which a tougher, harder material is applied to a softer base metal. Tungsten carbide improves the wear-resistant properties of a base metal. It is applied to mining equipment parts (shovel teeth, heel plates, bucket wheel excavator teeth, wear parts, crushing hammers, cutter drums and longwall miners), mineral processing equipment (hammers, chutes, pulverizing and grinding parts), earth-moving and construction equipment (grader blades, cutting edges, augers, trencher teeth, ground engaging tools and tunneling equipment), drilling tools, processing equipment and agriculture equipment (subsoilers, discs and injectors).
Diamond Tools
Tungsten carbide powder is used to manufacture tools used in the diamond industry, such as segments, grinding wheels and scape. According to the book "Exploring Advanced Manufacturing Technologies," tungsten carbide diamond cutting tools are made by sintering diamond powder to a tungsten carbide base and then cutting them into various shapes. These shapes are inserted or brazed in tool bodies and then ground to finished shape and sizes. Diamond tools are used to cut hard materials, such as stone, glass and porcelain.
Consumer Goods and Sports
Tungsten carbide is used in common consumer goods, including razor blades. Tungsten carbide powder is used in men's wedding bands to give them a dark hue and to improve their scratch-resistance. Tungsten carbide powder is used to make sporting equipment and devices, such as trekking poles, cross-country skis, bicycle studs and drive tracks for snowmobiles. Hikers and trekkers use tungsten carbide-tipped poles and walking sticks to reduce pressure on leg joints and for balance. They are effective in providing traction on rock surfaces.
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Use of Tungsten Welding Rods Containing Thorium
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- Category: Tungsten Information
- Published on Wednesday, 16 January 2013 18:40
Tungsten inert gas (TIG) welding, also known as gas tungsten arc welding (GTAW), is an arc welding process that uses a tungsten electrode to transmit the electric arc to the work piece. Unlike other arc welding methods, the tungsten electrode does not provide material to the weld, so a separate filler rod is needed for that purpose. Some tungsten electrodes are made with a small amount of thorium, which is a radioactive material and improves the welding qualities of the electrode.
Welding With Tungsten
Tungsten has the highest melting point of all metals, so the electrode material does not melt when exposed to the high temperatures of the arc. Tungsten can be used to weld metals and specific alloys designed to have a high melting point. Even though the tungsten electrode doesn’t melt during the welding process, the electrode can wear or chip over time. The electrode can be reshaped to a conical or rounded shape using a grinder.
Electrodes That Contain Thorium
Thoriated tungsten electrodes are made from tungsten combined with 1 to 2 percent thorium in the form of thorium dioxide. Thoriated tungsten electrodes result in improved welding properties over pure tungsten electrodes. By using thoriated tungsten electrodes, welders find it easier to start the arc and maintain the arc, reduce weld contamination, carry a higher level of current, and achieve a longer electrode life through reduction in wear.
Concerns
Thorium is a radioactive element, so thoriated tungsten electrodes do emit some radioactivity, but the amount is relatively low. Thorium mainly emits alpha particles, which can’t pass through a sheet of paper, but could potentially damage skin tissue with prolonged exposure. Thoriated tungsten electrodes should be stored in a steel container marked with the radiation trefoil as an identifier.
The Natural Council on Radiation Protection and Measurements (NCRP) estimates that the average annual effective dose welders are exposed to when working with thoriated tungsten electrodes regularly, is a maximum of 16 millirem. The amount of background and medical doses incurred by members of the U.S. population each year is about 250 to 1,000+ millirem, so the exposure due to the thoriated tungsten electrodes is small. However, common sense safety precautions should be taken to avoid excessive exposure, including not carrying electrodes close to the body, and wearing standard welding equipment while performing TIG welding. Welders should wear a mask while grinding thoriated tungsten electrodes to avoid breathing in particulates from the grinding process.
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Tungsten Ceramic Rings
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- Category: Tungsten Information
- Published on Wednesday, 16 January 2013 17:30
An incredibly strong and dense metal, tungsten can be combined with ceramic to make rings and other fine jewelry. Tungsten ceramic rings are becoming a popular choice for many wedding bands due to their durability and beauty.
Identification
Tungsten is a steel-gray metal. When paired with tungsten, ceramic is often polished black for greater contrast.
Strength
When processed with carbon at high temperatures, tungsten forms tungsten carbide, the hardest metallic substance in the world. Tungsten ceramic rings have unmatched strength.
Benefits
Tungsten ceramic polishes to a mirror-like finish. It's also highly resistant to abrasions and scratches. It would take deliberate scratching from diamonds or corundum to inflict any damage whatsoever.
Considerations
Tungsten ceramic rings, while nearly impervious to scratching, are not indestructible. Tungsten ceramic's hardness makes it slightly more brittle than traditional jewelry metals, meaning it can be crushed under severe stress.
Warning
Once manufactured, tungsten ceramic rings can not be resized due to tungsten's remarkable hardness.
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