Running Time Affects Tungsten Trioxide SCR Denitration Catalyst

changes on catalyst surfaceWith the running time of tungsten trioxide SCR denitration catalyst going, the activity of the catalyst will be significantly reduced. The main reason is: catalyst poisoning, carbon and fly accumulation, sintering, active ingredient losing, as well as mechanical wear and destruction.
 
The main influences that the running time has on the tungsten trioxide SCR denitration catalyst are as follows:
1. From the appearance of the catalyst, with the run time extending, cellular SCR denitration catalyst pore plugging a lot, wall thinning, the color also changed caused by erosion due to the high temperature;
2. The catalyst activity is reduced, the active component vanadium lost; according to the denitration activity test, denitration performance can’t meet the requirements of coal-fired power plants after running over 30,000t;
3. With the time running, the catalyst surface compaction, agglomeration aggravating;
4. The analysis of different run-time catalyst pore structure properties showed that the flue gas fly ash can not only blocking the pores, but also affecting the internal mesoporous catalyst during operation;
5. Catalytic active component losing. The property of V=O on the catalyst surface has a significant impact on the SCR denitration, during the catalyst operation process, the V=O itself is reduced by the ammonia, and then oxidized by oxygen the flue gas, thus to cause the active ingredient losing, and result in catalyst activity decreased.
6. A large number of ash deposited on the catalyst surface with SCR denitration reaction going, the water-soluble anionic and cationic in the fly ash are one of the reasons which affect catalyst activity. The experimental results showed that the amount of fouling the catalyst surface is increased with the extension of the running time, and thus indirectly affect the amount of water-soluble ions making it appearing an increasing trend, and ultimately affect the tungsten trioxide SCR denitration catalyst activity.

 

Defect of Tungsten Trioxide SCR Denitration Catalyst

honeycomb denitration catalystSCR denitration technology has been used in coal-fired power plant for 30 years; it stands out as the efficient flue gas denitration technology, which is a reliable method of denitration. SCR technology can be divided into the three types of high (greater than 400°C), medium (among 300~400°C) and low (less than 300°C) temperature catalyst depending on the reaction temperature. Although tungsten trioxide SCR denitration catalyst is the most mature technology which has been constantly research, it still has a lot of defects.
 
1. The temperature required being above 350°C, in this environment the sulfur dioxide can avoid to be oxidized to sulfur trioxide, thus weakening the influence of denitration activity. So, SCR denitration catalyst is required to be square at the top of between the desulfurization and dust, which is conducive to utilizing the flue gas heat, otherwise it requires additional air preheater and cause more energy consumption.
2. The catalyst plugging. When the flue gas through the catalyst, the generated salts and fly ash will block the catalyst, thus to result in catalyst warn and even affecting the purification efficiency.
3. Wearing catalyst. Fly ash in the flue gas significant wears the catalyst during high-speed operation.
4. The catalyst poisoning. Alkaline metals such as Na, K and toxic impurities As will cause catalyst poisoning, thus affects adversely to the catalyst activity.
5. The air preheater clogging, corrosion. Vanadium pentoxide has function that oxide the sulfur dioxide to sulfur trioxide, we all know that the sulfuric acid will generate when sulfur trioxide meets with water which will corrode the downstream pipeline; in addition, the slipping ammonia in the denitration reaction can react with sulfur trioxide to generate the ammonium sulfate which is adhesive and corrosive, thus to cause the air preheater heat transfer surface clogging or corrosion.

 

CCFL Functionally Graded Cemented Carbide (2/2)

Nitride process can form hardened layer with surface-rich cubic phase; while denitrification can form flexible layer of CCFL (cubic carbide free layer). Its mechanism is that the environment of nitrogen partial pressure of nitrogen balance sintered body partial pressure of nitrogen generated escape, which occurred in the formation of nitrogen and CCFL. Compared to the traditional structure of cemented carbide preparation process, the biggest difference between CCFL, the most critical part of functionally graded cemented carbide is that the sintering process.

Since the atomic diffusion rate in the liquid phase faster, CCFL typically select a liquid phase is formed at the stage of sintering becomes gradient and usually uses mixed atmosphere of argon and nitrogen to prevent nitrogen atom escape. Afterwards, we use micro-hardness method, nano-indentation method and XRD (X-ray diffraction) to measure the hardness, fracture toughness and stress of CCFL cemented carbide. The results show that the change in hardness is proportional to the content of binder phase, CCFL decrease in hardness, fracture toughness increased, and the overall stress in a weak state, which inhibits the cracks formation and expansion.

There are many factors of CCFL cemented carbide, such as sintering, carbon and nitrogen content and related compounds. With the extension of sintering time and the sintering temperature, CCFL thickness also increases and the rate of formation has been quickened; with the increase of nitrogen content, nitrogen has a larger range of activity, which CCFL driving force increased, the rate of formation improved; high carbon content can significantly increase the amplitude of the Co-rich, conducive to the formation of CCFL. In addition, the nitride and carbide content increases from zero, CCFL forming ability enhanced, increasing the thickness, but the solubility of nitrogen in the binder phase is limited, and when it is saturated at this time forming ability of CCFL is the best. After the increase nitrides, undissolved nitride takes longer to dissolve and diffusion will hinder the formation of CCFL.

Ion Diffusion Mechanism in Potassium Sodium Tungsten Bronze

From the exterior, potassium sodium tungsten bronze and potassium tungsten bronze are fuchsia layered single crystals. Structure of the Quartet (I) potassium tungsten bronze is similar to the Quartet (I) potassium tungsten bronze, the lattice parameters are a0= 12.223A, c0= 3.882A. So it’s expected that some performance of potassium and sodium tungsten bronze should be similar to potassium tungsten bronze with the same crystalline form, while quite different from sodium tungsten bronze.
 
Raman scattering experiments have proven this, Raman spectra of potassium tungsten bronze is quite different from sodium tungsten bronze, that Raman peaks of sodium tungsten bronze did not appear in potassium tungsten bronze Raman spectrum. Raman spectrum of Potassium tungsten bronze is very smooth and simple. Raman spectra of potassium sodium tungsten bronze is similar to potassium tungsten bronze.
 
For the infrared absorption spectrum, absorption peaks at 958cm-1 of sodium tungsten bronze and potassium tungsten bronze spectra don’t show in potassium sodium tungsten bronze spectrum. Figure 1 shows relationship of K0.39Na0.27WO3 and K0.44WO3 and total conductivity and temperature. It can be seen from Figure 1, the total conductivity of potassium sodium tungsten bronze is smaller than potassium tungsten bronze, but little difference between activation energy,  0.09eV of potassium sodium tungsten bronze and 0.08eV of potassium tungsten bronze.
 
Cubic and tetragonal (I) type structures of tungsten bronze intercalation compound are based on one-dimensional channel features. For the potassium sodium tungsten bronze, there are two different kinds of ions contained in one-dimensional channel. So the symmetry of one-dimensional channel occupied by single ion is destroyed, with the result that the Raman spectrum looks simple and unstructured, infrared absorption spectrum also looks simple and featureless.
 
According to the above experimental results, the mechanism of ion diffusion in potassium sodium tungsten bronze was proposed. Tetragonal (I) potassium sodium tungsten bronze is consisted of skeletal structure that tungsten trioxide octahedra linked. These octahedral arranged makes channel for the cation filling. The potassium and sodium ions are in channels at the same time, resulting in topological transformation of skeleton structure so that the better match between the aperture and the movement of the ion channel had been damaged, and thus ion diffusion gets slow. This is also related to that the content of alkali metal ions in potassium and sodium tungsten bronze is higher than the sodium tungsten bronze or potassium tungsten bronze and the foreign ions get into the skeleton structure.
 
curve of conductivity and temperature

 

CCFL Functionally Graded Cemented Carbide (1/2)

Tungsten carbide, also called cemented carbide, is composed of hard phase WC and binder phase Co, which has higher hardness, strength and excellent wear resistance and has been widely used in metal cutting industries. In order to further improve the hardness and wear resistance of tungsten carbide cutting tools, in the actual production is often by adjusting the alloy binder phase content and add cubic carbides (such as TiC, TaC, Cr3C2, etc.) or the like by introducing coating technology (such as CVD chemical vapor deposition, PVD physical vapor deposition) higher in the cemented carbide substrate surface coated surface hardness, chemically more stable phase ceramic layer. However, there are some differences in the coefficient of thermal expansion and binding force between tungsten carbide matrix and coating layer, so the coating will crack and even peel off at work, which remarkably affects the using properties of tungsten carbide coated cutting tools and decreases the overall efficiency.

New functionally graded cemented carbide can effectively inhibit the formation and spreading of cracks to the substrate coating cracks and improve the reliability and service life of tungsten carbide cutting tools. From the component point of view, it can be divided functionally graded cemented carbide non-equilibrium carbon and nitrogen carbide. Unbalanced carbide or carbon, said carbon-poor carbide carburizing process can be prepared for two-phase drilling with carbide; The nitrogen-containing alloy can be divided according to the internal balance of nitrogen partial pressure difference between the pressure of the nitrogen balance in the environment can be achieved nitride, and nitrogen, and forming two distinct surface.

tungsten carbide machining part

 

 

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