Production Processes of Tungsten Crucible
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- Category: Tungsten Information
- Published on Monday, 25 April 2016 16:49
- Written by xuejiao
- Hits: 285
Tungsten crucible is one of the metal tungsten products. It can be divided into sintering, stamping and spinning type. Sintering tungsten crucible is mainly applied to the powder metallurgy technology. Stamping and spinning type of tungsten crucible is made of tungsten rod by turning, the size of this type of tungsten crucible is generally smaller than the ordinary one. Tungsten crucible can be used in vacuum inactive gas under 2600℃. Tungsten has a high boiling point, a high melting point, high temperature strength as well as a excellent anti-wear performance. In addition, its coefficient of thermal expansion is small and quenching degree is good. So, tungsten crucible is widely used in smelting of rare earth, quartz glass, electronic painting, crystal growth and other industries.
Generally, the first step of the production process of tungsten crucible is the preparation of tungsten powder and then sifting them. Because the thickness of the tungsten powder has some differences, and in order to meet the requirement of finished tungsten crucible product, users should separate coarse tungsten powder and thin tungsten powder from the mixed tungsten powder with a mesh. And then blending the different tungsten powder which has the same chemical composition together. And then placed it in a closed container which is filled with liquid. Put the same pressure gradually on each surface by supercharging system, so that it can reduce the distance to increase density of material and improve the physical properties of material without any shape-shift. After that, lathe the rough blanks and then put them into a medium frequency furnace for sintering. The next step is the lathing of competitive products. Finally, inspecting the finished product package.
Besides the usual production process, tungsten crucible can also be formed by the following production processes into various types, including sintering, forging, chemical deposition, plasma spraying, a spinning method, rivet linking and welding in according with the requirement of users. Users select a different preparation process to make different types of tungsten crucible. On the other hand, demand of tungsten crucible is increasing year by year, so that states should research and develop different production processes to meet changing market demands. With the rapid development of tungsten industry, researchers should constantly improve the production process of tungsten crucible. In addition, in the manufacturing process of the tungsten crucible, users should pay attention to its pollution and increase the utilization of raw materials to protect the environment.
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Contrast between Yttrium Oxide Tungsten Crucible and Pure Tungsten Crucible
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- Category: Tungsten Information
- Published on Monday, 25 April 2016 16:44
- Written by xuejiao
- Hits: 233
The color of yttrium oxide is white with a little yellow which is incompatible with water and alkali, and mainly dissolve in acid. Yttrium oxide is mainly formed by the decomposing of fergusonite, and after the extraction of mixed rare earth solution, dissolving it in acid, and extract again, and concentrate it directly. Finally burning it. Yttrium oxide tungsten crucible is a new type of tungsten crucible which has a high strength and has a strong corrosion resistance.
Tungsten crucible has many excellent properties. Such as high melting point, high temperature strength, a good thermal conductivity, and a small coefficient of thermal expansion. However, because the boundary of the tungsten granule is easily to be corroded, and therefore, the corrosion resistance of ordinary crucible tungsten should be improved. On the contrary, yttrium oxide tungsten crucible can solve this problem radically.
In the manufacturing process of yttrium oxide tungsten crucible, the 1μm yttrium oxide particles will penetrate into the boundaries of the tungsten crystal, distributing evenly around the tungsten crystal. The uniform penetration of yttrium oxide particles can suppress the molten metal and tungsten particles into chemical compound. And it can improve the corrosion resistance of the tungsten crucible. on the other hand, strength of bending resistance of this type tungsten crucible would reach 800MPa under 1000 ℃. Therefore, the yttrium oxide tungsten crucible has a stronger bending strength which is the five times than the pure tungsten crucible.
Except for the improvement of corrosion resistance, yttrium oxide tungsten crucible has a stronger thermostability by comparison with the general pure tungsten crucible. Under normal circumstances, yttrium oxide tungsten crucible can melt dysprosium, neodymium and other reactive rare earth metals, such as aluminum. When melting rare earth metals, yttrium oxide tungsten crucible cannot be corroded and melted.
In addition to the above features, in the manufacturing process of yttrium oxide tungsten crucible, users should pay attention to the protection of yttrium oxide toxicity. Yttrium oxide does harm for our eyes if it contact with the eyes. And it would cause some damage to the liver and lungs if accidentally taking it. Therefore, during the manufacturing process of yttrium oxide tungsten crucible users should be careful with the respiratory system and eyes. It would be better to choose the appropriate respirator and wear anti-chemical goggles and face mask and use safety appliance such as glove when apply, avoid directly touch.
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Tungsten Copper Heat Sink Material Hermeticity (1/2)
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- Category: Tungsten Information
- Published on Monday, 25 April 2016 15:10
- Written by xiaobin
- Hits: 259
Based on high density, high strength, excellent chemical stability and arc ablation resistance, tungsten copper material also has perfect thermal and electrical conductivity, which can be widely used in EDM electrodes, electrical contacts, military industry and heat sink materials. However, tungsten copper electrodes and contacts used for electrical machining has different requirements of properties with tungsten copper used in heat sink. As heat sink materials, tungsten copper not only be supposed to have excellent thermal conductivity, but also should have excellent hermeticity to ensure the equipment working stability. Since any porosity and leakage will lead to the operation failure of the microwave component.
In the early 1980s, tungsten copper has been chosen as heat sink materials, which due to it has the similar coefficient of thermal expansion to some ceramic, and both of them after brazing can not only guarantee the thermal matching, but also form a good thermal channel. Theoretically, W and Cu has big difference in physical and chemical properties, which the difference of melting point of them are as much as 2000℃. And they can not form a solid solution or a compound so that it is only suitable for using powder metallurgy process. And the best process is infiltration, tungsten powder is compacted to a certain density of blank, after sintering and shrinking at high temperature forms tungsten skeleton with a certain density and then at a temperature above the melting point of copper was infiltrated tungsten skeleton.
Since the high hardness and poor plasticity of tungsten powder, using a general manufacturing method infiltrated tungsten copper alloy will be some of the pores, the relative density can only reach about 60%. Densification at high temperatures also have some closing pores in copper infiltration process is not sufficiently filled with tungsten skeleton, reducing the product's tightness. In order to reduce the porosity of the relevant parameters need to be improved so that it can meet the requirement of hermeticity.
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Tungsten Copper Heat Sink Material Hermeticity (2/2)
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- Category: Tungsten Information
- Published on Monday, 25 April 2016 15:11
- Written by xiaobin
- Hits: 253
Merely rely on raising the temperature of the tungsten blanks shrink to increase the density, which is difficult to control precisely. Such as the deviation of heat matching, it is the major influencing factor of conventional infiltration hermeticity. Some researchers try to ultrafine tungsten powder added to certain activators, such as nickel (Ni), cobalt (Co), iron (Fe), etc., and then mixed with copper powder. After pressing and activated sintering, the relative density of tungsten copper can reach 98 % or more, which can be a good solution to tungsten copper heat sink material hermeticity issue. But it added activator of Ni, Co, Fe and other elements will be Cu and W-phase and phase mutually dissolved, and magnetic Fe, Cu content changes will directly affect the conductivity and the thermal conductivity of the material, so not suitable in the heat sink industry applications.
Therefore, on this basis, the researchers conducted a process optimization, the tungsten powder mixed with a small amount of copper powder, copper powder can effectively preserve this part of the green bodies connected pores, when carried out at high temperature and pressure infiltration of liquid copper can be fully effective filled tungsten skeleton. This section is also known as copper induction of copper, its main role lies in two main aspects, one is to enhance the strength of tungsten blanks, and the other is infiltration process hermeticity guarantee.
Tungsten powder has high hardness, poor plasticity, generally under pressure prone to "arch effect" between the powder. Once the pressure is too large, blank-arch bridge will make a release force is rupture and delaminated, and thus the relative density of tungsten powder can only reach about 60%. But copper powder has good plasticity, which can effectively destroy the "arch effect" between the tungsten powder and plastically deformed. Both of them can fill each other, engage with each other, thereby increasing the density and strength of tungsten copper green. On the other hand, since the initial tungsten skeleton have a uniform distribution of copper, the part of copper changed into liquid and complement with the copper liquid out side the skeleton at 1350℃.
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Tungsten Bronze Niobate Crystal II
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- Category: Tungsten Information
- Published on Friday, 22 April 2016 18:14
- Written by xinyi
- Hits: 234
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