Tungsten Heater for Vacuum Coating
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- Category: Tungsten Information
- Published on Friday, 03 June 2016 11:15
- Written by xuejiao
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A vacuum is a kind of gas state whose pressure is less than atmospheric pressure. Natural vacuum is a kind of vacuum that the air pressure decreases with the increasing of altitude and present in the astrospace. Man-made vacuum is to use of a vacuum pump to draw out the gas from vacuum vessel so that the pressure of container can be lower than atmospheric pressure. Generally, vacuum coating is operating by physical vapor deposition and chemical vapor deposition methods. Normally, it can be divided into vapor deposition, sputtering and ion plating. Vacuum coating often adopts tungsten heater to evaporate aluminum. The life time of the heater is also restricted by many factors, such as the degree of vacuum, current, voltage, temperature, and the amount of aluminum and evaporation time.
It is proved that the amount of insertion of the aluminum mandrel has a decisive role on its life time. On the premise of ensuring the plating thickness and unchanging other conditions, the amount of insertion of the aluminum mandrel should be minimized, the greater the amount of aluminum is inserted, the heater's life will be shorter. Because that there are some residuary aluminum on the tungsten heater after the completion of vapor deposition, and aluminum will react with tungsten, leading to corrosion of tungsten. As a result, with a long-term cumulative, it will greatly shorten the life of the tungsten heater.
In aluminum case of residual aluminum, the life time of tungsten heater is one-third less than those heaters which have no residual aluminum. Therefore, according to statistical data, the amount of the insertion of aluminum should be controlled within 5%~8% of the weight of the heater. Under the premise of ensuring the quality of coating, the fewer amounts of aluminum, the higher the rate of evaporation, and the degree of corrosion of the heater is also lower, therefore, life time of tungsten heater will be longer.
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Tungsten Alloy Shielding For Ionization Chamber
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- Category: Tungsten Information
- Published on Thursday, 02 June 2016 18:59
- Written by minghui
- Hits: 340
Ionization chamber, also known as ion chamber, is the simplest of all gas-filled radiation detectors, and is widely used to detect and measure some kinds of ionizing radiation (including X-rays, gamma rays and beta particles). It consists of different electrodes which have different potential and the dielectric between them. When the ionization chamber is under the irradiation, the rays will interact with gas molecules, and produce ion pair in the dielectric. Then these ion pairs free spread to the surrounding area to form the ionization current under the action of electric field. Since the electric current is proportional to the intensity of ionizing radiation, the intensity of ionizing radiation can be obtained by measuring the electric current. The classification of ionization chamber is extremely complex, it can be divided into treatment α ionization chamber, β ionization chamber or α and β ionization chamber, γ ionization chamber, neutron ionization chamber, electron beam ionization chamber, Bragg peak ionization chamber according to the measuring object; and can be divided into shell ionization chamber, parallel-plate ionization chamber, ionization chamber ventilation according to the shape of the ionization chamber .
Radiation including α-rays, β-rays, neutrons, X-rays and γ-rays can cause the ionization of matter. α-ray, also known as " alpha ray ", refers to the α particle flow released from the radioactive material. Although its penetrate power is weaker than β-ray, its ionization effect is stronger that can greatly damage the human body tissues; the ionization effect of β ray is much weaker than the α-ray, but it can also damage human tissues due to its strong penetrate power; X-rays and γ-rays both have strong penetrate power and can cause harm to humans. When the body is irradiated with the radiation, radiation can restrain, damage or even kill human cells, different degrees of change in human physiology, pathology and biochemical aspects. Ionizing radiation can also cause skin damage, hematopoietic disorders, fertility damage, leukopenia, cancer, fetal death, fetal malformations and other diseases.
Tungsten alloy shielding can be used to shield radiation when using the ionization chamber to detect ionizing radiation. According to the research, the ray absorbing ability of shielding material is closely related to its density, the higher density means better shielding capability. Compared with other traditional materials (such as lead), tungsten alloy has higher density, therefore has better ray absorption capacity and shielding ability. And tungsten alloy shielding will not release toxic substances, will not endanger human health or pollute the environment.
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Tungsten Trioxide Photocatalyst Coating
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- Category: Tungsten Information
- Published on Thursday, 02 June 2016 18:32
- Written by chunyan
- Hits: 309

Tungsten Oxide Supplier: Chinatungsten Online www.tungsten-oxide.com | Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:sales@chinatungsten.com |
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Cesium Tungsten Bronze Ultrafine Powder Preparation
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- Category: Tungsten Information
- Published on Thursday, 02 June 2016 18:40
- Written by xinyi
- Hits: 331

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Design of Tungsten Heater for Vacuum Coating
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- Category: Tungsten Information
- Published on Thursday, 02 June 2016 11:03
- Written by xuejiao
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The main raw material of tungsten heater is tungsten filament. Due to its high melting point and strong corrosion resistance, it is widely used in vacuum gilding, aluminum and other decorative items. Vacuum coating is a kind of technology for making film by physical methods. The technology was developed in the 1930s, once it has been introduced, it enjoyed a great popular. This technology was first used in the production of optical lenses, such as telescope disk for sailing. Later it extended to other functional film, music aluminum, decorative coating and surface modification, such as machine tool coating, change processing hardness. Tungsten heater can be twisted into a single strand or multi-strand shape in according with different applications.
Firstly, before designing the appearance of tungsten heater, hank knotting and the heater surface should keep clean, bright without any cracks and visible contamination of impurities, such as oxides and filament drawing lubricants. If there exist impurities on its surface, it will affect the quality of vacuum and influence on the free evaporation rate of the metal, which will reduce the effect of vacuum coating. For the superficial area of tungsten, under the premise of constant power, it should be as large as possible. Size of superficial area is in direct proportion to rate of evaporation, the larger the area, the faster the evaporation. What’s more, it has a direct impact on the quality of vapor deposition and the infiltration flow performance of aluminum.
If it is a single strand tungsten filament, people should choose a relatively thin one whose appearance diameter should be between 0.5 ~ 0.8mm. In the design of the inner diameter of the spiral time, people need to consider whether aluminum can be put in it for many times. On the other hand, it should be ensure that the heat can be effectively concentrated. The pitch of screw thread should be designed for concentrating the heat and the appearance tension of molten aluminum in order to avoid droplet phenomenon.
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