Tungsten Carbide Forstner Bits Ⅶ

In last part we know that tungsten carbide Forstner bits can only be used in a drill press, cannot remove chips automatically, are relative more expensive and difficult to sharpen. In this part we explain how to sharpen a Forstner bit.

Some woods, such as cedar, contain silicates that can gradually dull, albeit slower, the tungsten carbide Forstner bits. To sharpen a Forstner bit, we can follow the below steps:

1. Choose your file, round for rims.
For bits with a cutting rim, chuck a round file in your drill press. At the drill's lowest speed, lightly hone the interior of the rim taking care to match the angle of the interior of the rim to the file as you turn the bit through a few quick strokes.
 
3. Choose your file, triangle for teeth.
If your Forstner bits have serrated teeth on the cutting rim, skip the round file and instead clamp the bit in a vise and hone the back of each tooth with a triangular file. Don't overdo it; a few strokes per tooth will suffice.
 
4. File the flats.
Next, with the bit clamped in a vise, hone the leading edge of the chippers with a fine mini-hone, ensuring a flat plane and sharp cutting edge. Pay close attention to the intersection where the chipper meets the cutting rim. A crisp corner makes clean cuts.
 
5.Keep the center spur centered.
Finally, use the triangular file to hone the center spur. Use your thumb as a guide to protect the chippers and rim. Don't overdo it here: Use the same number of light strokes on each face to keep the point of the spur centered.

tungsten carbide forstner bit

(The End--This article is divided into several parts. Here is part 7. For part 6 please refer to   http://news.chinatungsten.com/en/tungsten-information/80739-ti-10469)

 

Tungsten Carbide Forstner Bits Ⅵ

In last part we know that tungsten carbide drill bits have special cutting rims, which make them able to drill holes cleanly, more precisely, faster and better than other bits, and are multifunctional as well. In this part we explain the drawbacks and precautions to use a Forstner bit.

In most cases all tungsten carbide Forstner bits are intended for mounted drill presses rather than hand-held tools. They typically require a lot of force, which can be dangerous and sometimes even unwieldy on a smaller appliance.

So people who want to use it typically have to invest in a drill press, and even then they often have to have at least a bit of training in order to control and properly use it. The bits also tend to be somewhat difficult to sharpen, and they don’t have any way of blowing dust back out the way some bits do; what this means in practical terms is that carpenters may have to pause more often to clear the bores. These bits also tend to be a bit more expensive than their counterparts.

tungsten carbide forstner bit

(To be continued. This article is divided into several parts. Here is part 6. For part 5 please refer to http://news.chinatungsten.com/en/tungsten-information/80738-ti-10466; for part 7 please refer to http://news.chinatungsten.com/en/tungsten-information/80740-ti-10470)

 

Tungsten Carbide Forstner Bits Ⅴ

In last part we know that tungsten carbide Forstner bits are especially used to drill through multiple pieces of wood or precise hinge holes in furniture making. They come in varied sizes from 0.25 to over 3 inches (6 to 75 mm) to form a set. In this part we explain the benefits to use a Forstner bit.

Carpenters often praise this bit’s ability to drill precisely and cleanly through imperfections, like knots and baubles, in wood. A lot of this owes to the rim. The Forstner bit’s rim guides itself, which means that it won’t be thrown off when it hits problem areas or end-grain the way a center point-guided bit could be.

Speed and precision are also important factors. Experienced woodworkers often say that the Forstner bit is able to do work faster and better than almost any other bit, and can do a number of different tasks, too. It can drill both complete holes and partial bores; it can cut on an angle and against the grain.

tungsten carbide forstner bit

(To be continued. This article is divided into several parts. Here is part 5. For part 4 please refer to http://news.chinatungsten.com/en/tungsten-information/80737-ti-10467; for part 6 please refer to http://news.chinatungsten.com/en/tungsten-information/80739-ti-10469)

 

Tungsten Carbide Forstner Bits Ⅳ

In last part we know that tungsten carbide Forstner bits are guided by outside rim instead of the center spur, use cutting edges to shear wood and radial sides to smooth the hole and finally create a flat bottom hole. In this part we explain where and when to use a Forstner bit.

Today, the tungsten carbide Forstner bits are more commonly used by furniture makers and home builders. Big projects like these often require a drill that can quickly move through multiple pieces, join different types of wood, and cut through multiple surfaces. The tungsten carbide Forstner bit fits that bill for many carpenters.

They are available in a wide array of diameters, typically ranging from 0.25 to over 3 inches (6 to 75 mm), and they are often sold in sets that come with an array of sizes. Even bits with very small diameters are often able to bore through deep, thick wood at most angles. Their unique shape makes them very efficient at removing a lot of material, known as “hogging,” in a short amount of time. They’re also really useful for making precise holes for hinges and other moving parts.

tungsten carbide forstner bit

(To be continued. This article is divided into several parts. Here is part 4. For part 3 please refer to http://news.chinatungsten.com/en/tungsten-information/80736-ti-10468; for part 5 please refer to http://news.chinatungsten.com/en/tungsten-information/80738-ti-10466)

 

Tungsten Carbide Forstner Bits Ⅲ

In last part we know that tungsten carbide Forstner bits are characteristic of a center point, cylindrical cutting edges and radial cutting edges, and no mechanism to clear chips. In this part we explain how a Forstner bit works.

Most drills are guided through material by a central point, but Tungsten carbide Forstner bits are primarily guided by the outside rim. This means that they can be used to drill pocket holes, which are holes drilled at an angle; partially overlapping holes; and holes that are on the edge of the material. They have central spurs, but these are normally used to locate and mark a center-point rather than to serve as the actual drill guide.

When the tungsten carbide Forstner bit enters wood, it bores down by essentially spinning fragments up and out with a sawing, rotary motion. The sides of the bit often look jagged and when they first enter the wood they often shear it and leave it somewhat splintery. As the bit’s radial sides continue through the hole, though, the edges tend to smooth out. Most of the time the result is a flat-bottomed hole.

tungsten carbide forstner bit

(To be continued. This article is divided into several parts. Here is part 3. For part 2 please refer to http://news.chinatungsten.com/en/tungsten-information/80701-ti-10455; for part 4 please refer to http://news.chinatungsten.com/en/tungsten-information/80737-ti-10467)

 

Processing of Ammonium Paratungstate from Tungsten Ores

To obtain highly purified, lamp grade ammonium paratungstate crystals from any of several different tungsten ores, the ore is reduced to finely divided status and slurried in heated HCl solution to convert tungsten values to WO.HO. Recovered tungstic oxide is washed and dissolved in heated aqueous solution of sodium carbonate or sodium hydroxide with the pH maintained at about 8 to 8.5 to form soluble sodium tungstate. Sodium hydroxide is added to raise the pH to about 10.5 to 11.5, and magnesium chloride is added in amount sufficient to somewhat neutralize the solution. Sodium hydroxide is added to raise the pH to about 10.5 to 11.5 to precipitate as hydroxide the magnesium and additional metallic impurities. At least one of ammonium sulfide and thioacetamide is and the heated solution is acidified to a pH in the range from about 2 to 3 to precipitate any molybdenum as MoS. The tungstate solution is then contacted with an organic, water-immiscible ion exchange liquid in which the active ingredient is an amine salt to extract the tungsten values. Tungsten values are then stripped from the ion exchange liquid with ammonium hydroxide to form ammonium tungstate solution, which in turn is separated. From the ammonium tungstate solution is crystallized highly purified ammonium paratungstate. The process is adaptable to continuous type operation.

Structural Evolution of Ammonium Paratungstates during Thermal Decomposition

Mixed metal oxide systems (e.g. Mox(V,W)yO3-z) are employed for the partial oxidation of light alkenes. Ammonium paratungstate (APT) and ammonium heptamolybdate (AHM) are used as precursors for the production of WO3 and MoO3, respectively. The catalytic activity of these materials may depend on the treatment of the precursors. Therefore, studies of the decomposition process in order to identify and quantify tungsten oxide phases and their formation under various atmospheres, reveal correlation between catalytic activity and structural evolution of APT is very important. Here, we present results obtained from bulk structural studies on the thermal decomposition of APT in various reducing and oxidizing atmospheres. In this work the decomposition of APT is studied in situ by X-ray diffraction (XRD) and X-ray absorption spectroscopy (XAS). Using these two complementary methods allows us to follow the evolution of the short-range and long-range structure of the phases formed during the decomposition of APT, to elucidate the evolution of the primary and secondary structure under different conditions. 

 

Experimental 

Ammonium paratungstate (APT), (NH4)10H2W12O42*4H2O (OSRAM) was used as purchased. Transmission X-ray absorption spectra were measured in situ with the sample pellet in a flow reactor (4 ml total volume) under a controlled reactant atmosphere. In situ XAS experiments were performed at the W LIII edge (10.204 keV) (Hamburger Synchrotron Radiation Laboratory, HASYLAB, beamline X1), using a Si (311) double crystal monochromator. Temperature programmed decomposition was carried out at temperatures between 300 and 773 K in atmospheres of pure helium, 5 % hydrogen in helium, 20 % oxygen in helium, 10 % propene in helium, and 10 % propene/10% oxygen in helium. For the in situ XAS measurements APT was mixed with boron nitride and pressed into 5 mm in diameter pellets. Analysis of the gas phase was carried out with a quadrupol mass spectrometer, QMS 200 (Pfeifer), with a time resolution of ~ 2 s. Further details about the experimental XAS set-up used can be found in .

 

Sintering Process Effect on Tungsten Copper Electrode Properties VI

The effect of sintering temperature on the electrical conductivity of tungsten copper electrode as shown below. We can learn from the figure, tungsten copper electrode conductivity with increasing sintering temperature increases at the beginning. When the sintering temperature is increased from 1150 ℃ to 1300 ℃, tungsten copper alloy electrode conductivity increased from 33.12% IACS to 41.23% IACS. However, when the sintering temperature increased from 1300 ℃ to 1450 ℃, the conductivity of tungsten copper electrodes decreased at this time.

This is due to the beginning of the sintering temperature increases, tungsten skeleton compacts and prepared better pore connectivity, obturator correspondingly less, tungsten, copper infiltrated distributed more evenly, so the conductivity rises with the rising sintering temperature. However, when the sintering temperature continues to rise, tungsten skeleton obturator also increases, thus affecting subsequent infiltration effect, making infiltration insufficient porosity increases, resulting in decreased conductivity of tungsten copper electrodes.

tungsten copper electrode












Sintering Process Effect on Tungsten Copper Electrode Properties V

From the aspects of sintering kinetics, the sintered tungsten copper alloy electrodes tungsten powder mainly diffusion and flow of two different mechanisms. Especially in the media and high temperature sintering, surface diffusion becomes very obvious. At this time due to the fine-grained powder, which powder is larger than the surface area of the active surface of the large number of atoms, the diffusion surface it is relatively easy to carry out, which also makes sintered tungsten skeleton easily enter the third stage from the second stage.

If we can control the sintering in the second stage, the properties of tungsten copper electrode will be relatively ideal. The effect of sintering temperature on the hardness of tungsten copper electrode as follow:

tungsten copper electrode












The graph shows that it is similar to the effect on the density of tungsten copper, which increases in the beginning and stabilize gradually by the increasing temperature.

Tungsten Carbide Forstner BitsⅡ

In last part we know that tungsten carbide Forstner bits are for drilling deep and precise smooth-sided holes through in wood working and come in sizes from 8–50 mm (0.3–2.0 in) diameter. Here we simply explain the basic structure of the bits.

The tungsten carbide Forstner bit includes a center point which guides it throughout the cut (and incidentally spoils the otherwise flat bottom of the hole). The cylindrical cutter around the perimeter shears the wood fibers at the edge of the bore, and also helps guide the bit into the material more precisely. Some of the bits have a total of two cutting edges in this cylinder. Forstner bits have radial cutting edges to plane off the material at the bottom of the hole. Some of the bits have two radial edges. Other designs may have more. Forstner bits have no mechanism to clear chips from the hole, and therefore must be pulled out periodically.

Sawtooth bits are also available, which include many more cutting edges to the cylinder. These cut faster, but produce a more ragged hole. They have advantages over Forstner bits when boring into end grain.

tungsten carbide forstner bit

(To be continued. This article is divided into several parts. Here is part 2. For part 1 please refer to  http://news.chinatungsten.com/en/tungsten-information/80700-ti-10454)

 

 

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